Applications

The Compact Semi-Automatic Filling Scale is designed for precise, weight-based filling of bulk liquid materials into containers, drums, or pails ranging from 1L to 30L. It is widely adopted in industries handling liquid-state products, including chemicals, grains, pesticides, coatings, paints, inks, adhesives, curing agents, resins, dyes, cleaning agents, lubricants, edible oils, flavors, solvents, additives, food ingredients, and hazardous chemicals. Its robust design ensures reliable performance in demanding environments.

Functional Features

• Product Presets: Stores up to 10 product profiles with predefined target weights and filling parameters.

• Data Management: Tracks cumulative weight and batch counts; optional PC connectivity via RS232/USB for data logging.

• Multi-Stage Filling: Supports 2-stage (fast/slow) or 3-stage (slow/fast/slow) modes to enhance precision.

• Throttling Device: Prevents splashing during low-viscosity product filling by regulating initial pump pressure.

• Drip Control: High-viscosity nozzles eliminate drips; low-viscosity nozzles include anti-drip cups and fume hoods.

• Collision Protection: Safeguards against container misalignment during nozzle descent.

• Quick-Release Couplings: Rapid-change interfaces for easy nozzle replacement.

• Interchangeable Nozzles: Adapts to various container neck diameters (optional).

• Auto-Alignment: Optional technology for offset fill ports on cylindrical containers.

• Filling Modes: Supports above-port, submerged, or below-liquid-surface filling; adjustable nozzle lift speed for foamy products.

• Material Compatibility: 316L stainless steel wetted parts; 304 stainless steel and carbon steel for non-contact components.

• Safety Interlocks: Process-linked safeguards for hazard-free operation.

• User-Friendly: Intuitive controls for quick operator training.

• Modular Design: Customizable configurations for site-specific needs and container sizes.

• Easy Installation: Anchor to floor with expansion bolts; connect material lines, power, and air supply for immediate use.

Technical Specifications

1. Semi-Automatic Piston System: Compact design with intuitive operation.

2. Hygienic Construction: 316L stainless steel contact parts meet GMP standards.

3. Adjustable Parameters: Filling volume and speed configurable; ±0.1% F.S. accuracy.

4. Anti-Drip Nozzle: Integrated with anti-stringing and lift-fill mechanisms.

5. Upgrade Options: Multi-head, explosion-proof, or overflow filling configurations available.

Ideal For:

• Laboratories requiring precise small-batch filling.

• Facilities transitioning from manual to semi-automated processes.

• Industries needing compliance with food-grade or hazardous material handling regulations.

Optional Add-Ons:

• Explosion-proof enclosure (ATEX/IECEx).

• NEMA 4X washdown rating.

• Barcode scanner for batch traceability.

• Custom nozzle libraries for frequent product changeovers.

This scale balances precision, affordability, and adaptability, making it a versatile tool for R&D, pilot production, or low-volume manufacturing.