Low-Level (Fully Automated) Palletizer
Fully Automated Low-Level Palletizer: Technical Documentation
Performance Features
Intuitive Touchscreen Control: Human-machine interface (HMI) displays real-time production speed, fault diagnostics, and system status.
PLC-Controlled Precision: Manages box sorting, layer stacking, and pallet feeding/discharge via programmable logic.
Flexible Stacking Modes: Adjust stacking patterns (e.g., columnar, interlocked) directly on the HMI without hardware changes.
Brake Motor System: Ensures precise box positioning on the conveyor.
High-Capacity Pallet Storage: Holds 8–15 empty pallets for continuous operation.
Applications: Corrugated boxes, plastic crates, barrels, bags.
Technical Specifications
| Parameter | Specification |
|---|---|
| Palletizing Capacity | 1,200 boxes/bags per hour |
| Pallet Size | 1,200×1,200×160 mm |
| Air Supply | 0.5–0.6 MPa |
| Air Consumption | 60 Nm3/h |
| Power Supply | 380V AC, 50Hz, 5.5kW |
| Noise Level | ≤75 dB(A) |
| Operation Interface | Industrial-grade touchscreen |
Workflow Description
1. Box Input System
Box Conveyor: Orients and sorts boxes into preset patterns using forced steering mechanisms.
Sequencing Unit: Pneumatic cylinders push sorted boxes into a lift to form layered groups (e.g., 3 columns per layer).
2. Palletizing Mechanism
Layer Transfer: A servo-driven elevator lifts sorted layers and positions them over the pallet.
Stacking Motion: Frequency-controlled motors and chains enable smooth vertical/horizontal movements.
Compression: Ensures stable stacking with adjustable pressure.
3. Pallet Handling
Pallet Feeder: Motorized rack dispenses pallets on demand.
Pallet Discharge: Completed stacks (up to 8 layers) are conveyed to a pickup zone.
Key Advantages
Zero Downtime: Switch stacking patterns without mechanical adjustments.
Energy Efficiency: Optimized motor systems reduce power consumption by 20% vs. competitors.
Space-Saving Design: Compact footprint (4.5×3.2m) suits small to mid-sized facilities.
