1L Semi-Automatic Capping and Filling Machine for Pesticide and Liquid Fertilizer

Overview

The 1L Semi-Automatic Capping and Filling Machine is designed for small to medium-scale production of liquids like pesticides, liquid fertilizers, chemicals, and other viscous or non-viscous fluids. It combines filling and capping in one compact unit, offering efficiency, accuracy, and ease of operation for containers up to 1 liter.

Key Features

1. Dual Function: Filling & Capping

• Filling: Precise volumetric or gravity filling for consistent fill levels.

• Capping: Semi-automatic twist-off or screw capping for secure sealing.

2. Versatility

• Container Size: Suits 1L bottles, jugs, or cans (customizable for other sizes).

• Product Compatibility: Ideal for pesticides, liquid fertilizers, oils, sauces, and chemicals.

• Material Options: Stainless steel (304/316L) for corrosion resistance; optional PTFE coatings for aggressive products.

3. Accuracy & Efficiency

• Filling Precision: ±0.5% accuracy (adjustable for higher precision).

• Speed: Up to 20–30 containers/minute (depends on operator skill and product viscosity).

4. User-Friendly Design

• Semi-Automatic Operation: Manual container loading with automated filling and capping.

• Touchscreen Interface: Easy recipe setup, volume adjustment, and batch counting.

5. Safety & Compliance

• Chemical-Resistant Construction: Handles corrosive or hazardous liquids safely.

• Spill Prevention: Drip-free nozzles and spill guards minimize mess.

• ATEX/IECEx Options: Available for hazardous environment compliance (Zone 2/22).

Technical Specifications

• Filling Range: 100ml–1L (adjustable).

• Filling Method: Volumetric or gravity (suitable for thin to viscous liquids).

• Capping Type: Twist-off, screw, or press-on caps (customizable for different cap styles).

• Power: 220V/50Hz or 110V/60Hz (energy-efficient).

• Materials: Stainless steel (304/316L) with optional PTFE or Hastelloy coatings.

• Certifications: CE, ISO, and optional ATEX/UL.

Applications

• Agrochemicals: Pesticides, herbicides, insecticides, and fungicides.

• Agriculture: Liquid fertilizers, foliar sprays, and crop nutrients.

• Chemicals: Industrial solvents, cleaning agents, and thinners.

• Food & Beverage: Sauces, oils, syrups, and non-carbonated liquids.

Operation Steps

1. Container Loading: Place the 1L container under the filling nozzle.

2. Automatic Filling: The machine dispenses the precise volume via volumetric or gravity filling.

3. Capping: The operator positions the cap, and the machine twists or presses it securely.

4. Repeat: Continue for batch processing.

Optional Features

• Nitrogen Blanketing: Prevents foaming or oxidation in sensitive products.

• Integrated Labeling: Add-on module for applying labels or barcodes.

• Viscous Product Kit: For high-viscosity liquids like pastes or gels.

• Remote Monitoring: IoT connectivity for tracking performance and maintenance alerts.

Benefits

1. Cost-Effective: Affordable solution for small to medium production runs.

2. Flexibility: Quick changeover between products and container sizes.

3. Safety: Chemical-resistant materials and spill prevention reduce risks.

4. Ease of Use: Simple training required; minimal operator intervention.

5. Low Maintenance: Durable construction and easy cleaning extend service life.

Why Choose This Machine?

The 1L Semi-Automatic Capping and Filling Machine offers a reliable, versatile, and affordable solution for filling and sealing pesticides, liquid fertilizers, and other liquids. Its robust design, precision, and user-friendly operation make it ideal for agrochemical, agricultural, and chemical manufacturing needs.

Contact us today for a customized quote!