Semi-automatic Hopper Type Glue Coating Metal Pail Liquid Filling Machine for 30L
Semi-Automatic Hopper Type Glue Coating Metal Pail Liquid Filling Machine for 30L
Overview:
The Semi-Automatic Hopper Type Glue Coating Metal Pail Liquid Filling Machine is specifically designed for precise and safe filling of adhesives, coatings, and other viscous liquids into 30L metal pails. It combines corrosion resistance, precision, and safety to meet the demands of industries such as adhesives manufacturing, coatings production, and industrial chemicals. This machine is ideal for medium-to-large production runs where efficiency and accuracy are critical.
Key Features:
Material Compatibility:
Stainless Steel Construction (316L): Resistant to corrosion from adhesives, coatings, and other chemicals.
Seal Materials: PTFE or FKM seals to ensure leak-proof performance and chemical compatibility.
Optional Coatings: PTFE or PVDF coatings on critical components for added durability.
Hopper Type Design:
Large Hopper Capacity: Stainless steel hopper holds up to 50-100 liters of liquid, reducing the need for frequent refilling.
Top-Loading Hopper: Easy and clean material transfer with a removable lid.
Level Indicators: Visual or automated indicators to monitor liquid levels in the hopper.
Semi-Automatic Operation:
Manual Pait Infeed: Operator places the 30L metal pail under the filling nozzle.
Automatic Filling: Once the pail is positioned, the machine initiates precise filling.
Foot Pedal or HMI Control: Start/stop filling via a foot pedal or touchscreen interface.
Precision Filling:
Mass Flow Meter or Gear Pump: Accurate fill volumes with ±0.5% precision.
Adjustable Fill Speed: Controlled flow rate to prevent splashing, foaming, or air entrapment.
Nitrogen Blanketing (Optional): Inert gas purging to minimize evaporation and oxidation.
Safety Features:
ATEX/IECEx Compliance: Explosion-proof design for use in hazardous environments (Zone 1/21).
Static Grounding: Integrated grounding system to prevent static buildup during filling.
Emergency Stop Button: Immediately halts operation in case of emergencies.
Overfill Protection: Automatically stops filling if the pail overflows.
Spill Containment: Drip trays or catch basins collect accidental spills.
Flexibility:
Dual Capacity Handling: Accommodates pails ranging from 10L to 50L with adjustable nozzle height and pail clamping systems.
Customizable Fill Volumes: Set fill volumes (e.g., 30L) via HMI or manual controls.
Multi-Product Capability: Quick changeover between different products with minimal cross-contamination.
User-Friendly Interface:
Touchscreen HMI: Intuitive controls for setting fill volumes, speed, and cycle parameters.
LED Indicators: Visual alerts for fill completion, errors, or maintenance needs.
Data Logging (Optional): Records fill volumes, batch numbers, and timestamps for traceability.
Maintenance & Durability:
Tool-Free Access: Easy access to hoses, nozzles, and filters for cleaning and replacement.
Self-Purge Function: Automatically cleans the filling nozzle after each cycle.
Long-Life Components: Robust gear pumps, valves, and sensors for low maintenance.
Environmental Considerations:
Vapor Extraction (Optional): Connects to an extraction system to capture fumes during filling.
Chemical-Resistant Paint: Exterior coatings to resist chemical spills and corrosion.
Applications:
Adhesives & Coatings: Filling glue, resin, and coating materials into 30L metal pails.
Viscous Chemicals: Filling high-viscosity liquids like epoxies, polyurethanes, and sealants.
Specialty Chemicals: Packaging specialty chemicals in metal pails or drums.
Flammable Liquids: Filling flammable adhesives or coatings in metal pails.
Operation Steps:
Pait Placement: Operator positions a 30L metal pail under the filling nozzle.
Start Filling: Activates filling via foot pedal or HMI button.
Precision Dispensing: The machine fills the pail to the preset volume (e.g., 30L), stopping automatically.
Pait Removal: Operator removes the filled pail and places it on an outfeed conveyor (optional).
Cleanup (Optional): Nozzle self-purging or manual cleaning ensures no cross-contamination.
Benefits:
Corrosion Resistance: Stainless steel and specialized seals handle adhesives and coatings.
Safety in Hazardous Environments: Explosion-proof design ensures compliance with ATEX/IECEx standards.
Precision & Consistency: Accurate fill volumes reduce product waste and ensure uniform batches.
Versatility: Handles a wide range of pail sizes (10L to 50L) and liquid types.
Low Cost of Ownership: Semi-automatic operation minimizes labor costs while maintaining high efficiency.
Easy Integration: Compact design fits into existing production lines or stands alone.
Reduced Downtime: Quick cleaning and maintenance keep the machine operational.
Why Choose This Machine?
The Semi-Automatic Hopper Type Glue Coating Metal Pail Liquid Filling Machine is the ideal solution for safe, precise, and efficient filling of adhesives, coatings, and viscous liquids into 30L metal pails. Its corrosion-resistant materials, explosion-proof design, and user-friendly operation make it perfect for industries where safety and accuracy are paramount. Whether you’re filling small batches or large volumes, this machine delivers reliability, compliance, and peace of mind.
Immediate Order:
Website: http://www.xtsy120.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
