Semi-automatic Hopper Type Oil Chemical Metal Pail Liquid Filling Machine
A Semi-Automatic Hopper Type Oil Chemical Metal Pail Liquid Filling Machine is a versatile and cost-effective solution designed for filling liquids (e.g., oil, chemicals, viscous products) into pails or metal containers. Below is a detailed breakdown of its features, benefits, applications, and key considerations:
Key Features:
Hopper Design:
A stainless steel hopper stores the liquid to be dispensed, ensuring compatibility with edible oils, chemicals, and other liquids.
Optional agitation in the hopper to keep products uniformly mixed (ideal for viscous or settling liquids).
Semi-Automatic Operation:
Manual loading and unloading of pails/containers by the operator.
Automatic filling cycle once the start button is pressed, ensuring consistent volume control.
Precision Filling:
Flow meters or load cells for accurate filling within ±0.5% to ±1% of the target volume.
Adjustable filling speeds to prevent splashing, foaming, or overfilling.
Drip-Free Nozzles:
Self-closing or automatic shutoff nozzles minimize product wastage and spillage.
Suitable for both thin and viscous liquids.
Stainless Steel Construction:
Made from food-grade stainless steel (304/316) for corrosion resistance and hygiene.
Easy to clean and maintain, ensuring compliance with food and industrial standards.
Safety Features:
Static grounding system to safely discharge static electricity.
Safety interlocks and emergency stop buttons to prevent accidents.
Overfill protection to avoid excess product loss.
Customizable Options:
Data logging for tracking batch volumes and production counts.
Integration with capping, labeling, or sealing machines for a semi-automated workflow.
Heating or cooling options for temperature-sensitive products.
Compact and Portable:
Space-saving design suitable for small to medium-scale operations.
Portable models available for flexible use across different workstations.
Versatility:
Compatible with a wide range of container sizes (e.g., 5L, 20L, 50L pails or drums).
Suitable for filling oil, chemicals, solvents, paints, adhesives, and more.
Benefits:
Cost-Effective: Lower upfront cost compared to fully automatic systems, making it ideal for small to medium-scale operations.
Precision: Accurate filling minimizes product wastage and ensures consistent quality.
Hygiene: Stainless steel construction and easy-to-clean design ensure food safety and compliance with health regulations.
Safety: Built-in safety features protect operators and prevent contamination.
Versatility: Handles a wide range of liquids and container sizes, making it adaptable to various industries.
Ease of Use: Simple operation with minimal training required.
Applications:
Edible Oils: Filling pails or drums with vegetable oils, olive oil, sunflower oil, etc.
Chemicals: Packaging industrial chemicals, solvents, or lubricants.
Food & Beverage: Filling syrups, sauces, or beverages into pails or drums.
Pharmaceuticals: Packaging liquid medications or supplements in bulk.
Industrial Use: Filling drums with paints, adhesives, or other viscous liquids.
Operation Steps:
Container Loading:
The operator manually places an empty pail or drum under the filling nozzle.
Filling Process:
The operator initiates the filling cycle via a foot switch or button.
The machine automatically dispenses the liquid into the container using the flow meter or load cell for precise volume control.
Dripping and Sealing:
The nozzle automatically shuts off or closes to prevent dripping after filling is complete.
The filled container can then be sealed or capped manually or with an optional capping machine.
Container Unloading:
The operator removes the filled container and replaces it with the next one.
Cleaning and Maintenance:
The machine is cleaned between batches to prevent cross-contamination.
Routine maintenance ensures optimal performance and hygiene.
Why Choose a Semi-Automatic Hopper Type Filling Machine?
This machine is ideal for businesses requiring precision and versatility at an affordable price. It offers:
Cost Efficiency: Lower initial investment compared to fully automatic systems.
Accuracy: Precision filling ensures minimal wastage and consistent product quality.
Hygiene and Safety: Stainless steel construction and safety features meet food and industrial standards.
Versatility: Suitable for a wide range of liquids and container sizes.
Ease of Use: Simple operation with minimal training required.
Considerations When Purchasing:
Production Volume: Ensure the machine’s speed matches your production requirements (e.g., containers per hour).
Barrel Size Compatibility: Verify that the machine can accommodate the container sizes you use.
Material Compatibility: Ensure the machine is suitable for your product (e.g., food-grade, chemical-resistant).
Safety and Compliance: Check for certifications (e.g., FDA, HACCP, ATEX) and safety features.
Customization Options: Consider additional features like data logging, heating/cooling, or integration with other machines (e.g., capping, labeling).
This machine is a practical and efficient solution for businesses looking to streamline their liquid filling operations while maintaining accuracy, hygiene, and safety.
Immediate Order:
Website: http://www.xtsy120.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
