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1000L IBC Weighing Filling Machine for Water, Fertilizer, and Pesticide

Precision IBC filler for 1000L totes with ±0.1% weighing accuracy. ATEX option, corrosion-proof construction & multi-chemical compatibility. 20 fills/hour.

  • Brand: glzon
  • Model: GZM

Product Essence: Precision Meets Chemical Resilience

Shanghai Guangzhi Automation’s 1000L IBC Weighing Filler delivers ±0.1% gravimetric accuracy for water, fertilizers, and pesticides in 1000L IBC totes. Engineered with material-specific flow paths, vapor recovery systems, and ATEX Zone 1 compliance, it achieves 20 fills/hour while preventing cross-contamination, crystallization, and hazardous emissions.

IBC Tote Filling Machine


Core Technology Innovations

1. Smart Weighing & Flow Control

TechnologyPerformance
Load Cell SystemOIML R60 Class III (±0.1% accuracy)
Adaptive Flow Control50-500 L/min adjustable flow
Viscosity Compensation1-50,000 cP range
Auto Tare Function±0.05kg container weight deduction

2. Material-Specific Engineering

MediumGuangzhi Solution
WaterLow-cost SS304 flow path
FertilizerHeated jackets (40°C) anti-crystallization
PesticideHastelloy C276 + PTFE seals (resists organophosphates)
Corrosive AcidsElectro-polished 316L + vapor recovery

3. Hazard Defense Ecosystem

  • ATEX Zone 1 Option:

    • Ex d IIC T4 pressurized cabinets

    • Intrinsically safe sensors (Ex ia)

  • Vapor Containment:

    • Dual-seal filling head + nitrogen blanket

    • ≥99% vapor capture (EPA Method 21)

  • Emergency Systems:

    • Spill containment tray (500L capacity)

    • Auto-shutoff on leak detection


Technical Specifications

ParameterWater ModelChemical Model
Filling Range500-1000L (±0.1%)500-1000L (±0.15%)
Filling Speed25 fills/hour20 fills/hour
Max Viscosity1,000 cP50,000 cP
Material ContactSS304Hastelloy C276/PTFE
Power380V/50Hz, 3.5kW380V/50Hz, 4.8kW
Air Consumption100 L/min @ 0.6MPa120 L/min @ 0.6MPa
Accuracy±0.1% of setpoint±0.15% of setpoint
Footprint (L×W×H)3500×2500×3200mm3500×2500×3200mm

Industry-Optimized Features

Fertilizer Filling

  • Anti-Salting System:

    • Rinsing nozzles post-fill

    • Vibrating screen for crystal prevention

  • pH Monitoring:

    • Real-time acidity alerts

Pesticide Packaging

  • Decontamination Cycle:

    • Solvent flush + steam sterilization

  • Static Control:

    • Conductive flooring (<10? Ω)

Water Filling

  • High-Speed Mode:

    • 800 L/min flow rate

  • Low-Cost Configuration:

    • Polypropylene components


Smart Control Ecosystem

10" HMI with Chemical Database

  • Pre-Set Recipes:

    • 50+ chemical profiles (e.g., glyphosate, urea solution)

    • Auto-adjusts viscosity/temperature parameters

  • Real-Time Analytics:

    • OEE dashboard (uptime/fill accuracy)

    • Vapor recovery efficiency

    • Predictive maintenance alerts

  • Blockchain Traceability:

    • Batch records compliant with REACH/CLP

Industry 4.0 Integration

  • OPC UA connectivity to SCADA/MES

  • Remote calibration via VPN

  • Digital twin for fill simulation


Operational Impact

German Agrochemical Plant:

  • Reduced pesticide filling errors from ±1.5% to ±0.12%

  • Eliminated 100% vapor emissions

  • ROI in 8 months via reduced waste & fines


Global Compliance & Upgrades

Certifications:

  • ATEX 2014/34/EU (Zone 1)

  • OIML R60 Class III

  • CE PED 2014/68/EU

  • ISO 9001:2015

Critical Options:

ModuleFunction
Inline Density MeterReal-time SG adjustment (±0.001)
X-Ray Fill CheckVoid/contaminant detection
Robotic Tote HandlingAuto-load/unload integration
AR Maintenance GuideHoloLens-assisted seal replacement

Support & Service

24/7 Chemical Sector Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Hastelloy filling nozzles

    • Load cells

    • Vapor membranes

  • On-Site Validation:

    • Weights & Measures certification

    • Leak testing (ISO 15848-1)


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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