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200-1000L Fully Automatic Weighing Inkjet Ink Drum Filling Machine

Fully automatic drum filler for inkjet inks. ±0.15% weighing accuracy, nitrogen blanketing & helical mixing. 12 drums/hour. CIP/SIP ready. REACH/FDA compliant.

  • Brand: glzon
  • Model: GZM_1000L

Product Essence: Pixel-Perfect Precision for Digital Inks

Shanghai Guangzhi Automation’s Fully Automatic Drum Filler delivers ±0.15% gravimetric accuracy for filling 200-1000L drums with pigment-based inkjet inks. Featuring dual-helical anti-settling agitation, O?<50ppm nitrogen blanketing, and self-learning viscosity control, it achieves 12 drums/hour while eliminating pigment stratification, oxidation, and batch variation – critical for CMYK and specialty digital inks.

Inkjet Ink Filling Machine


Core Technology Innovations

1. Dynamic Pigment Dispersion

SystemTechnical Advantage
Dual Helical Agitator360° wall scraping (5-20 RPM)
Low-Shear RecirculationShear rate <500 s?1 (prevents particle damage)
Pulsed FillingDensity uniformity control (±0.5%)
Real-Time Viscosity Compensation±100 cP adjustment (5-20,000 cP range)

2. Oxygen-Free Precision

  • Triple-Stage Nitrogen Protection:

    1. Drum pre-purge (O?<100ppm)

    2. Submerged filling tube

    3. Headspace blanketing (O?<50ppm)

  • Color Integrity Assurance:

    • Prevents oxidation-induced ΔE>0.5 color shift

    • UV-blocking drum option

3. Smart Weighing Ecosystem

  • Multi-Sensor Load Array:

    • 4× OIML R60 Class 0.2 load cells (±0.05%)

    • Auto-tare for drum weight variations (±1kg)

  • Loss-Free Transfer:

    • PTFE-lined retractable nozzles

    • Residual ink ≤15ml per drum


Technical Specifications

ParameterStandard ModelAseptic Model
Filling Range200-1000L (±0.15%)200-1000L (±0.2%)
Viscosity Range5-20,000 cP5-15,000 cP
Throughput12 drums/hour10 drums/hour
Agitation Power3.7kW (variable torque)3.7kW
N? Consumption20 L/min @ 4bar25 L/min @ 4bar
Power380V/50Hz, 11kW380V/50Hz, 11kW
CIP/SIP Cycle<10 min (alkali/solvent/steam)<12 min (pharma-grade)
Footprint (L×W×H)3500×2200×2800mm3800×2200×3000mm

Ink-Specific Engineering

Ink TypeGuangzhi Solution
Aqueous PigmentLow-foam filling algorithm
UV-Curable InksAmber light shielding (λ<420nm)
Solvent InksATEX Zone 2 option + vapor recovery
Latex InksTemperature control (25±1°C)

Smart Control Ecosystem

10" HMI with Ink Formulation Cloud

  • Self-Optimizing Recipes:

    • 200+ preset profiles (CMYK/spot colors)

    • Auto-adjusts for pigment density variations

  • Real-Time Analytics:

    • ΔE color shift monitoring

    • O? ppm trend analysis

    • Viscosity-shear rate mapping

  • Predictive Maintenance:

    • Seal wear index

    • Agitator bearing health

Industry 4.0 Integration

  • OPC UA/Modbus TCP to ERP (SAP integration)

  • Blockchain batch tracing:

    • Pigment lot → drum serial number

  • Remote firmware updates


Operational Impact

Global Digital Press Manufacturer Case:

  • Reduced color consistency complaints by 92%

  • Achieved ±0.12% fill accuracy for 1000L CMYK drums

  • ROI in 9 months via waste reduction


Global Compliance & Upgrades

Certifications:

  • FDA 21 CFR 175.300 (indirect food contact)

  • REACH SVHC compliance

  • ISO 12647-7 color standards

  • CE EN 60204-1

Critical Upgrades:

ModuleFunction
Inline SpectrophotometerΔE≤0.3 real-time color monitoring
Microfiltration Kit5μm particle removal pre-filling
Robotic Drum HandlingAuto lid placement & torque sealing
AR Quality InspectorHoloLens-assisted batch audit

Support & Service

24/7 Ink Sector Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Helical agitators

    • Nitrogen flow controllers

    • Precision load cells

  • Color Consistency Service:

    • Shear rate optimization

    • Dispersion stability testing


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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