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20L capping machine

Explosion-proof capper for 20L drums with ±1% torque control. ATEX Zone 1 rating, anti-static design & vapor recovery. 35 caps/min. Ideal for solvents/flammables.

  • Brand: glzon
  • Model: GZM_30L

Product Essence: Hermetic Sealing in Hazard Zones

Shanghai Guangzhi Automation’s 20L Explosion-Proof Capper delivers military-grade closure integrity for flammable solvents and chemicals in ATEX Zone 1 environments. Featuring ±1% torque accuracy (5-50 N·m), intrinsically safe sensors, and nitrogen-inerted sealing, it achieves 35 caps/minute while eliminating ignition risks and ensuring 100% compliance with UN/DOT packaging standards.


Core Technology Innovations

1. ATEX-Certified Safety

ComponentEx-Proof Specification
Servo SpindlesEx d IIC T4 pressurized enclosure
Control System24VDC intrinsic safety (Ex ia)
Static ControlConductive brushes (<10? Ω) + auto-grounding
SensorsEx ia-certified proximity sensors

2. Precision Torque Control

  • Closed-Loop Servo Drive:

    • ±0.5 N·m accuracy across 5-50 N·m range

    • Auto-compensation for cap wear/deformation

  • Anti-Cross-Thread AI:

    • 3D vision detects ±3° misalignment

    • Halts operation if thread resistance >15%

3. Vapor Containment System

  • Dual-Seal Technology:

    • Primary: PTFE gasket compression

    • Secondary: Nitrogen purge (O? <0.5%)

  • Zero Emission Design:

    • Vapor recovery efficiency ≥99% (EPA Method 21)

    • Residual solvent ≤0.1ml


Technical Specifications

ParameterStandard ModelATEX Model
Drum Compatibility20L (?290×340mm)20L (?290×340mm)
Cap TypesScrew caps (?60-120mm)Screw caps (?60-100mm)
Throughput35 caps/min30 caps/min
Torque Range5-50 N·m (±1%)5-40 N·m (±1.5%)
Power380V/50Hz, 2.5kW24VDC intrinsic safety
N? Consumption10 L/min @ 4bar8 L/min @ 4bar
Leak Rate<0.001 mL/min (ASTM D4991)<0.001 mL/min
Safety RatingCE, ISO 9001ATEX, IECEx, SIL 2
Footprint (L×W×H)1800×1200×2200mm2000×1200×2200mm

Chemical-Specific Engineering

Chemical CategorySpecialized Feature
Ketones (Acetone)Static-dissipative chuck jaws
Alcohols (Ethanol)Vapor recovery hood + carbon adsorption
Aromatics (Toluene)Nitrogen inerting during capping
Acids (HCl)Hastelloy C276 spindle

Smart Safety Ecosystem

10" ATEX HMI (Ex de IIC T6)

  • Real-Time Dashboards:

    • Torque profile analytics

    • Vapor concentration (ppm)

    • Grounding resistance (Ω)

  • Predictive Alerts:

    • Seal wear index

    • Bearing temperature anomalies

Triple Safety Interlocks (SIL2)

  1. Auto-shutdown if:

    • Static charge >5kV

    • Vapor >10% LEL

    • Grounding fault detected

  2. Emergency nitrogen purge (0.3s activation)


Operational Impact

German Chemical Plant Case:

  • Challenge: Manual capping caused 5% leakage in acetone drums

  • Solution: ATEX capper with vapor recovery + torque control

  • Results:
    ? Zero leaks in 15,000+ drums
    ? VOC emissions reduced by 98%
    ? ROI in 11 months


Global Compliance & Upgrades

Certifications:

  • ATEX 2014/34/EU (Zone 1)

  • IECEx IEC 60079-0

  • UL 1203 (North America)

  • ISO 80079-36

Critical Upgrades:

ModuleFunction
Inline Leak TesterVacuum decay test (≤0.001 mL/min)
UV-C SterilizationPre-capping decontamination
Robotic Drum HandlingATEX-compliant auto-load/unload
AR Torque CalibrationHoloLens-guided setup

Support & Service

24/7 Hazardous Zone Support:

  • Remote diagnostics via intrinsically safe IIoT

  • Critical Spares Dispatch ≤48h:

    • Torque sensors

    • Conductive brushes

    • Vapor membranes

  • Lifetime torque calibration



APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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