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20L flat plate capping machine

Automatic flat plate capper for 20L drums with ±1% seal force accuracy. Handles screw caps, press-on lids & tamper bands. 40 caps/min. CE/FDA compliant.

  • Brand: glzon
  • Model: GZM_30L

Product Essence: Flawless Seal Integrity for Demanding Containers

Shanghai Guangzhi Automation’s 20L Flat Plate Capper revolutionizes drum sealing – delivering ±1% seal force accuracy for screw caps, press-on lids, and tamper bands on 20L drums. Featuring adaptive pressure control (200-2000N), self-centering alignment, and zero-scratch tooling, it achieves 40 caps/minute while eliminating leaks and ensuring 100% container integrity for chemicals, adhesives, and food-grade products.


Core Technology Innovations

1. Precision Pressure Control

SystemTechnical Advantage
Servo-Driven PlatenClosed-loop force control (±10N)
Intelligent Lid Detection3D vision locates lids ±0.5mm
Anti-Skid TechnologyVacuum-assisted lid stabilization
Force Profiling3-stage compression (pre-seal/main/seal)

2. Universal Lid Compatibility

Lid TypeAdaptive Tooling
Screw CapsAuto-torque conversion (5-50 N·m)
Press-On LidsControlled compression (0.5-3mm)
Tamper BandsHeat/ultrasonic sealing options
Child-Safe CapsTorque + push-down force hybrid

3. Damage-Free Operation

  • ScratchGuard? Tooling:

    • POM/PTFE-coated contact surfaces

    • Auto-retract on misalignment

  • Self-Centering Drum Clamp:

    • Accommodates ±5mm container drift

    • Pneumatic side guides (0.5s positioning)


Technical Specifications

ParameterStandard ModelGMP Model
Drum Compatibility20L (?290×340mm)20L (?290×340mm)
Lid TypesScrew/press-on/tamper bandSame + aseptic seals
Throughput40 caps/min35 caps/min
Seal Force Range200-2000N (±1%)100-1500N (±0.8%)
Power380V/50Hz, 3.2kW380V/50Hz, 3.0kW
Air Consumption120 L/min @ 0.6MPa100 L/min @ 0.6MPa
Leak Rate<0.005 mL/min (ASTM D4991)<0.002 mL/min
Footprint (L×W×H)1800×1200×2200mm2000×1200×2400mm

Industry-Specific Engineering

Chemical & Solvents

  • Vapor barrier sealing (O?<0.1%)

  • Static-dissipative tooling (<10? Ω)

Food & Pharma

  • FDA-grade UHMW-PE contact surfaces

  • Steam-sterilizable platens (SIP @ 121°C)

Paints & Adhesives

  • Anti-adhesion coating (resists epoxy/polyurethane)

  • Quick-release tooling (<30s cleanup)


Smart Control Ecosystem

10" HMI with Seal Profile Library

  • Real-Time Analytics:

    • Seal force distribution mapping

    • Lid alignment error tracking

    • OEE performance dashboard

  • Predictive Maintenance:

    • Pneumatic cylinder wear index

    • Belt tension monitoring

Industry 4.0 Integration

  • OPC UA/Modbus TCP connectivity

  • Blockchain-sealed audit trails

  • Remote firmware updates


Operational Impact

US Adhesive Manufacturer Case:

  • Reduced seal failures from 8% to 0.05%

  • Eliminated $150k/year in product loss

  • ROI in 6 months via reduced rework


Global Compliance & Upgrades

Certifications:

  • CE EN 415-6

  • FDA 21 CFR 177.2600

  • ISO 9001:2015

  • EHEDG (Option)

Critical Upgrades:

ModuleFunction
Vision InspectionLid defect/tamper band verification
Nitrogen FlushO? <0.1% for oxidation-sensitive products
Robotic Drum HandlingAuto loading/unloading
AR CalibrationHoloLens-guided force setup

Support & Service

24/7 Global Response:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Seal platens

    • Vacuum cups

    • Servo drives

  • Lifetime seal validation service


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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