5L standard three gun filling machine
High-speed 5L liquid filler with 3-nozzle simultaneous filling. ±0.3% accuracy, 180 fills/hour. Handles oils/detergents/syrups. CE/FDA compliant. Low maintenance.
- Brand: glzon
- Model: GZM_10L
High-speed 5L liquid filler with 3-nozzle simultaneous filling. ±0.3% accuracy, 180 fills/hour. Handles oils/detergents/syrups. CE/FDA compliant. Low maintenance.
Shanghai Guangzhi’s Three-Gun Filling System revolutionizes 5L container packaging – delivering ±0.3% volumetric accuracy at 180 fills/hour via synchronized nozzle operation. Engineered for lubricants, cleaning chemicals, edible oils, and syrups (50-5,000 cP), it cuts production costs by 45% while maintaining industrial reliability in demanding environments.
1. Triplex Synchronized Filling
Technology | Performance |
---|---|
Independent Servo Guns | ±0.5ml/gun repeatability |
Simultaneous Triggering | Fill time reduction ≥65% vs single-head |
Auto-Balancing Flow | <2% variance between nozzles |
Quick-Change Nozzles | Tool-free swap in <15s (?10-40mm) |
2. Industrial Heavy-Duty Design
Durability Features:
Hardox? 450 wear plates on conveyor
IP65-rated electrical cabinets
50,000h MTBF on critical components
Material Compatibility:
Liquid Type | Wetted Materials |
---|---|
Engine Oils | 304 SS + Nitrile seals |
Acidic Cleaners | 316L SS + EPDM seals |
Food Syrups | 316L + FDA UHMW-PE |
3. Zero-Waste Efficiency
Drip-Free Retraction:
Spring-loaded nozzle lift + air knife cutoff
Residual fluid ≤0.3ml/container
Overfill Protection:
Load cell feedback (optional)
Mechanical stroke limiter
Parameter | Standard Model | Food-Grade Model | High-Viscosity Model |
---|---|---|---|
Filling Accuracy | ±0.3% | ±0.25% | ±0.4% |
Throughput | 180 fills/hour | 160 fills/hour | 140 fills/hour |
Viscosity Range | 50-5,000 cP | 50-3,000 cP | 500-50,000 cP |
Nozzle Spacing | 200-400mm adjustable | Same | Same |
Power | 380V/50Hz, 3.5kW | 380V/50Hz, 3.2kW | 380V/50Hz, 4.0kW |
Air Consumption | 150 L/min @ 0.6MPa | 140 L/min @ 0.6MPa | 180 L/min @ 0.6MPa |
Container Height | 250-600mm | 250-600mm | 300-700mm |
Material Contact | 304 SS + PTFE | 316L + EPDM | 304 SS + Tungsten carbide |
Footprint (L×W×H) | 3000×1200×1800mm | 3000×1200×1800mm | 3200×1300×1900mm |
Key Advantages:
60% Faster Cycle Time: vs single-nozzle systems
Redundancy Design: One nozzle failure ≠ line stoppage
Energy Recovery: Regenerative braking captures 30% motion energy
Sector | Typical Products | Specialized Feature |
---|---|---|
Lubricants | Gear oils, hydraulic fluids | Heated nozzles (80°C) for cold start |
Janitorial | Floor cleaners, degreasers | Acid-resistant spray shields |
Food Processing | Cooking oils, corn syrup | USDA-compliant stainless steel |
Agriculture | Pesticides, fertilizers | Corrosion-resistant coating |
Base Compliance:
CE Machinery Directive 2006/42/EC
ISO 9001:2015
FDA 21 CFR 177.2600 (food option)
Advanced Modules:
Module | Function |
---|---|
Auto Height Sensor | Adjusts nozzles for container height |
Checkweigher Conveyor | Post-fill verification (±15g) |
CIP System | Clean-in-place for food/pharma |
ATEX Kit | Zone 22 compliance (dust explosion) |
Asian Lubricant Blender Case:
Challenge: Single-nozzle filler @ 60 fills/hour with ±1% variance
Solution: Three-gun filler with auto-balancing flow
Results:
? 300% throughput increase
? Giveaway reduced to 0.25%
? ROI: 5 months
? High Output: 180 fills/hour without high-cost automation
? Flexible Layout: Adjustable nozzle spacing (200-400mm)
? Easy Maintenance: Modular gun design with quick-disconnect
? Future-Ready: IoT-ready for OEE monitoring
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021