IBC filling robot
Guangzhi’s GZ-IBC Robotic Filler: Automate 1,000L IBC filling at 18 units/hour with ±0.1% accuracy. ATEX/UN/FDA compliant. Zero-spill technology.
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Product Introduction: GZ-IBC Series Robotic IBC Filling System
End-to-End Automation for 1,000L IBC Tote Handling
Shanghai Guangzhi Automation’s GZ-IBC Series revolutionizes bulk liquid handling with AI-guided robotics, achieving ±0.1% gravimetric accuracy and 18 IBCs/hour throughput. Integrating robotic positioning, spill-free filling, and UN-certified stacking, this system eliminates manual labor while ensuring 99.9% operational reliability for hazardous chemicals, food-grade liquids, and pharmaceutical intermediates.
Core Technologies
AI Vision-Guided Robotics
6-axis robot arm with 3D LiDAR scans tote position/orientation (±0.5mm alignment)
Auto-adjusts for deformed containers and mixed SKUs
Precision Gravimetric Filling
Two-stage flow control (150 → 30 L/min) with load-cell feedback (±0.1% accuracy)
Retractable lance with N? purging and drip recovery (product loss <0.02%)
Hazardous Material Safety
ATEX Zone 1 certified: explosion-proof motors, static grounding (<10? Ω)
Vapor sensors + emergency shutdown
IoT Smart Control
15" HMI with 50+ recipe presets, OEE dashboards, and remote diagnostics via Guangzhi SmartTote OS
Corrosion-Resistant Build
316L stainless steel/PVDF contact parts (FDA/EC1935 compliant)
IP66 washdown-ready (optional CIP/SIP)
Technical Specifications
| Parameter | Standard Model | Heavy-Chem Option |
|---|---|---|
| Tote Capacity | 1,000L (264 gal) | 1,500L |
| Filling Accuracy | ±0.1% (max 1,500kg) | ±0.15% (max 2,200kg) |
| Throughput | 18 units/hour | 12 units/hour |
| Viscosity Range | 1–200,000 cP | 1–500,000 cP |
| Filling Speed | 30–400 L/min | 20–300 L/min |
| Power Supply | 380V/50Hz, 5.5 kW + 0.8 MPa air | |
| Sealing Integration | Auto twist-lock lid clamp | Flange bolt tightening |
| Safety Compliance | ATEX, UN 4H2, ISO 15848 | ASME BPE, GMP Grade C |
| Footprint (L×W×H) | 5,200 × 3,800 × 4,500 mm |
Industry Applications
Chemical Processing:
Flammable solvent filling (ATEX Group IIC) with nitrogen blanketing
Static control for powders/resins
Food & Beverage:
Hygienic syrup/edible oil transfer (3A sanitary design)
Pharmaceuticals:
Sterile intermediate handling (isolator enclosure option)
Paints/Coatings:
Pigment homogenization during filling
Operational Advantages
| Feature | Benefit |
|---|---|
| Robotic Positioning | 99.8% fill valve alignment; zero spills |
| Dual-Stage Filling | 40% faster cycle time vs. single-stage |
| Auto Lid Handling | Seals totes in 8 sec; eliminates 2 laborers |
| IoT Predictive Maintenance | Reduces downtime by 60% |
| Compliance | Meets ADR/RID/IMDG transport regulations |
Safety Systems
360° Laser Scanning: Halts operation on human intrusion (ISO 13849-1 PLd)
Containment Safeguards:
Secondary spill tray (500L capacity)
Vapor detection + exhaust ventilation
Seismic anchoring for earthquake zones
Upgrade Modules:
Cryogenic filling (-50°C)
Inert gas purging for pyrophoric materials
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021