Ton bag packaging machine
Automatic ton bag filler for 500-2000kg bulk materials. ±0.2% weighing accuracy, dust containment & auto spout sealing. 15 bags/hour. Ideal for cement/chemicals/minerals.
- Brand： glzon
- Model： GZM-50V
Product Essence: Mega-Scale Precision Packaging
Shanghai Guangzhi Automation’s Ton Bag Filler masters 500-2000kg bulk material packaging with ±0.2% gravimetric accuracy. Engineered for cement, minerals, polymers, and chemicals, it features dual-load cell weighing, closed-loop dust containment, and robotic spout handling, achieving 15 bags/hour while reducing material loss by 99% and ensuring OSHA/ATEX compliance.
Core Technology Innovations
1. Heavy-Duty Precision Weighing
| System | Technical Advantage |
|---|---|
| Dual Load Cells | OIML R60 Class III (±0.1%) |
| Loss-in-Weight Control | Real-time flow compensation (±0.2%) |
| Shock Absorption | Hydraulic dampers (50G impact) |
| Auto Tare | ±1kg bag weight deduction |
2. Industrial Dust Containment
Triple-Seal System:
Telescopic spout with inflatable seal
Negative pressure hood (≤5mg/m3 dust)
HEPA filtration (99.99% @ 0.3μm)
Explosion Protection:
ATEX Zone 21 option (Ex t IIIC)
Nitrogen inerting for combustible dusts
3. Automated FIBC Handling
| Process | Technology |
|---|---|
| Bag Positioning | Laser-guided AGV pallet |
| Spout Opening | Robotic arm + vacuum gripper |
| Filling Control | Auto-stop at 95% → dribble fill |
| Sealing | Heat seal / sewing / spout lock options |
Technical Specifications
| Parameter | Standard Model | Hazardous Zone Model |
|---|---|---|
| Capacity | 500-2000kg (±0.2%) | 500-1500kg (±0.3%) |
| Throughput | 15 bags/hour | 12 bags/hour |
| Bag Size | 90×90×200cm | 90×90×200cm |
| Material Density | 0.3-2.5 g/cm3 | 0.3-2.0 g/cm3 |
| Dust Emission | ≤5 mg/m3 | ≤1 mg/m3 (ATEX) |
| Power | 380V/50Hz, 11kW | 380V/50Hz, 9.5kW |
| Air Consumption | 300 L/min @ 0.7MPa | 250 L/min @ 0.7MPa |
| N? Consumption | - | 20 L/min @ 4bar |
| Footprint (L×W×H) | 6000×4000×6500mm | 6500×4000×7000mm |
Industry-Specific Engineering
| Material | Guangzhi Solution |
|---|---|
| Cement/Powder | Anti-bridging vibrators + fluidizing pads |
| Plastic Pellets | Low-shear auger (shear <200 s?1) |
| Metal Powders | Explosion venting + static control |
| Food Granules | IP69K washdown + USDA materials |
Smart Control Ecosystem
15" HMI with IoT Dashboard
Real-Time Monitoring:
Fill accuracy SPC chart
Dust concentration alarms
Bag tension force analytics
Predictive Maintenance:
Conveyor belt wear index
Filter differential pressure
Industry 4.0 Integration
OPC UA to WMS/ERP (SAP integration)
Blockchain traceability:
Batch number → bag serial number
Remote calibration via AR glasses
Operational Impact
German Cement Plant Case:
Reduced material loss from 1.2% to 0.05%
Eliminated $250k/year dust cleanup costs
ROI in 14 months via automation savings
Global Compliance & Upgrades
Certifications:
CE EN 61496-1 (Safety)
OIML R60 Class III
ATEX 2014/34/EU (Zone 21)
FDA 21 CFR 177.2600 (Food option)
Critical Upgrades:
| Module | Function |
|---|---|
| AGV Integration | Auto transport to warehouse |
| X-Ray Inspection | Detects lumps/contaminants (≥5mm) |
| Bag Compression | Reduces volume by 30% |
| Carbon Footprint Tracker | ISO 14067 compliance reporting |
Support & Service
24/7 Heavy Industry Support:
Remote diagnostics via 5G IIoT
Critical Spares Dispatch ≤72h:
Load cells (up to 5t capacity)
Inflatable seals
HEPA filter modules
On-Site Optimization:
Material flow testing
Dust emission validation
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021