Liquid filling machine
Industrial liquid filler with ±0.1% accuracy for 10ml-1000L containers. Handles viscous/pulsed/foamy liquids. 500CPH max. CE/FDA/ATEX compliant. CIP/SIP ready.
- Brand： glzon
- Model： GZM
Product Essence: Universal Precision for Every Fluid
Shanghai Guangzhi Automation’s Liquid Filling Series delivers ±0.1% accuracy across 10ml vials to 1000L IBCs – mastering water-thin solvents to 50,000 cP pastes. Featuring modular filling technologies (piston/peristaltic/gravity), AI-driven viscosity compensation, and GMP/ATEX-ready construction, it achieves 500+ fills/hour while eliminating cross-contamination, foam, and giveaway in food, pharma, and chemical operations.
Core Technology Innovations
1. Adaptive Filling Architecture
| Technology | Fluid Type | Accuracy | Speed |
|---|---|---|---|
| Servo Piston | Oils/Syrups (50-20k cP) | ±0.1% | 300CPH |
| Peristaltic Pump | Shear-sensitive (mAbs) | ±0.2% | 200CPH |
| Time-Pressure | Low-viscosity (<100 cP) | ±0.5% | 500CPH |
| Net Weight | Foamy/Aerated | ±0.05% | 150CPH |
2. Zero-Contamination Design
Material Options:
Industry Wetted Materials Pharmaceuticals 316L EP + USP Class VI Chemicals Hastelloy C276/PTFE Food & Beverage 316L + USDA UHMW-PE Sanitary Engineering:
EHEDG-compliant surfaces (Ra≤0.8μm)
Self-draining slopes >3°
3. Smart Fluid Management
圖片代碼graph TB A[Viscosity Sensor] --> B(AI Flow Optimization) B --> C[Real-Time Density Compensation]C --> D[Auto-Drip Cutoff]Viscosity SensorAI Flow OptimizationReal-Time Density CompensationAuto-Drip Cutoff
Key Features:
Foam suppression: Vacuum-assisted filling
Pulsed filling for carbonated drinks
Nitrogen blanketing (O?<0.1%)
Technical Specifications
| Parameter | Standard Model | Pharma Model | ATEX Model |
|---|---|---|---|
| Capacity Range | 10ml-1000L | 1ml-20L | 1L-1000L |
| Accuracy | ±0.2% | ±0.1% | ±0.3% |
| Max Speed | 500 fills/hour | 300 fills/hour | 200 fills/hour |
| Viscosity Range | 1-50,000 cP | 1-5,000 cP | 5-100,000 cP |
| Power | 380V/50Hz, 2.5kW | 220V/50Hz, 1.8kW | 24VDC Ex ia |
| Air Consumption | 100 L/min @ 0.6MPa | 80 L/min @ 0.6MPa | 120 L/min @ 0.6MPa |
| Cleanability | Manual CIP | SIP @ 121°C/30min | Solvent CIP |
| Footprint (L×W×H) | 1800×900×1800mm | 2000×1000×2000mm | 2200×1200×2200mm |
Industry-Optimized Solutions
Pharmaceuticals
Isolator compatibility (ISO Class 5)
21 CFR Part 11 data integrity
Single-use fluid path option
Food & Beverage
IP69K washdown rating
Carbonation retention control
USDA-compliant materials
Chemicals & Solvents
ATEX Zone 1 certification
Vapor recovery hood (≥99% capture)
Static dissipation (<10? Ω)
Cosmetics
Anti-foam pulsed filling
Perfume alcohol resistance
Smart Control Ecosystem
10" HMI with Fluid Intelligence
Real-Time Analytics:
OEE dashboard (uptime/speed/accuracy)
Viscosity-temperature mapping
Reject cause Pareto analysis
Predictive Maintenance:
Seal wear forecasting
Pump performance degradation
Industry 4.0 Integration
OPC UA/Modbus TCP connectivity
Blockchain batch traceability
Digital twin for virtual FAT
Operational Impact
Global Beverage Company Case:
Reduced giveaway from 1.5% to 0.2%
Increased line speed by 40%
ROI in 7 months via waste reduction
Certifications & Upgrades
Global Compliance:
FDA 21 CFR 177.2600
CE EN 60204-1
ATEX 2014/34/EU
ISO 15378 (Pharma)
Advanced Modules:
| Module | Function |
|---|---|
| Inline Checkweigher | ±0.1g real-time feedback |
| Vision Inspection | Fill level/particulate detection |
| Robotic Handling | Auto container loading/unloading |
| AR Calibration | HoloLens-guided volume setup |
Support & Service
24/7 Global Response:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Filling nozzles
Pumps & seals
Sensors & valves
Performance Validation:
Gravimetric accuracy certification
Material compatibility testing
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021