Automatic vertical pail denester
Automatic vertical pail denester handles 30 pails/min. Robotic destacking, jam detection & plug-and-play integration. CE/ANSI compliant for chemical/food lines.
- Brand： glzon
- Model： GZM
Product Essence: Robotic Precision for Vertical Stack Liberation
Shanghai Guangzhi’s Vertical Pail Denester revolutionizes container handling – automatically destacking 30 pails/minute from vertical columns with ±0.5mm positioning accuracy. Featuring 3D vision-guided robotic arms, anti-jam smart sensors, and tool-free height adjustment, it achieves 99.8% uptime while eliminating manual lifting injuries and feeding filling/capping lines with surgical precision.
Core Technology Innovations
1. Intelligent Destacking System
| Component | Technology | Performance |
|---|---|---|
| Robotic Vacuum Gripper | Adaptive suction cups (?100-400mm) | 0.3s pick/release cycle |
| 3D Vision Positioning | Time-of-flight camera + AI | ±0.5mm stack alignment |
| Anti-Bridging System | Vibratory separators + air knives | 99.9% pail release success |
| Tool-Free Height Adj. | Servo-driven telescopic column | 500-1500mm range in <10s |
2. Zero-Downtime Architecture
Critical Features:
Smart Jam Recovery:
Air blast + mechanical shaker activation
Auto-resume within 2s
Container Compatibility:
Pail Type Handling Capacity Steel pails ?200-400mm × H200-500mm Plastic buckets Up to 30kg/pail Composite drums Flange/rim gripping option
3. Plug-and-Play Integration
Industry 4.0 Interfaces:
Protocol Function OPC UA Real-time OEE data to MES Modbus TCP Synchronize with filler/capper Ethernet/IP Robot path coordination Safety Ecosystem:
Light curtains (ISO 13855)
Emergency stop cascade
Technical Specifications
| Parameter | Standard Model | Food-Grade Model | ATEX Model |
|---|---|---|---|
| Capacity | 30 pails/min | 25 pails/min | 20 pails/min |
| Pail Size Range | ?200-400mm × H200-500mm | Same | Same |
| Max Stack Height | 2.5m | 2.2m | 2.0m |
| Positioning Accuracy | ±0.5mm | ±0.5mm | ±1.0mm |
| Power | 220V/50Hz, 2.2kW | 220V/50Hz, 2.0kW | 24VDC Ex ia |
| Air Consumption | 120 L/min @ 0.6MPa | 100 L/min @ 0.6MPa | 80 L/min @ 0.6MPa |
| Gripper Force | 150N (adjustable) | 100N (delicate pails) | 200N (heavy drums) |
| Material Contact | Carbon steel | 304 SS + FDA seals | ATEX-compliant polymers |
| Footprint (L×W×H) | 1500×1200×3000mm | 1500×1200×3000mm | 1600×1300×3200mm |
Industry-Specific Engineering
Chemical Packaging
Static-dissipative grippers (<10? Ω)
Solvent-resistant coatings
Food & Beverage
IP65 washdown protection
USDA-compliant materials
Paint & Coatings
Color-splash resistant vision system
Quick-release gripper for sticky pails
Pharmaceuticals
GMP-compliant cleanability (Ra≤0.8μm)
Particle emission control
Smart Control Ecosystem
10" HMI with Line Synchronization
Key Features:
Auto-Calibration:
Learns new pail dimensions in <30s
Auto-adjusts vacuum force
Predictive Maintenance:
Suction cup wear monitoring
Belt tension analytics
Digital Twin:
Virtual line integration testing
Operational Impact
Global Paint Manufacturer Case:
Eliminated 3 FTEs per shift in manual destacking
Reduced pail damage from 5% to 0.02%
ROI in 6 months via labor savings
Certifications & Upgrades
Global Compliance:
CE EN ISO 13849-1 (PL d)
ANSI/RIA R15.06
ISO 9001:2015
ATEX 2014/34/EU (Option)
Advanced Modules:
| Module | Function |
|---|---|
| Conveyor Merge System | JIT feeding to multiple lines |
| RFID Pail Tracking | Container genealogy recording |
| AR Troubleshooting | HoloLens-guided jam clearance |
| Energy Recovery | Regenerative braking (20% savings) |
Support & Service
24/7 Global Robotics Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Vacuum generators
Vision cameras
Suction cups
Performance Optimization:
Line synchronization tuning
Gripper force profiling
Engineering Seamless Stack Liberation
Shanghai Guangzhi: Where vertical stacks transform into perfectly positioned pails – automating the first step to packaging perfection.