Rail shuttle Platform
High-density rail shuttle: 5-ton payload, 5m/s speed & 0.5mm positioning. AI path optimization, auto-charging & OPC UA integration. Ideal for AS/RS logistics.
- Brand： glzon
- Model： GZM
Product Essence: Where Precision Meets Warehouse Revolution
Shanghai Guangzhi RSP Series redefines high-density storage – moving 5-ton pallets at 5m/s with ±0.5mm positioning accuracy across 500m rail spans. Featuring AI traffic optimization, regenerative braking, and auto-battery swapping, it achieves 99.8% uptime while increasing storage density by 300% and reducing energy costs by 40% in e-commerce, cold chain, and manufacturing logistics.
Core Technology Innovations
1. Dynamic Rail Navigation
| System | Technology | Performance |
|---|---|---|
| Laser SLAM+RFID | Absolute position verification | ±0.5mm repeatability |
| AI Path Optimization | Dijkstra algorithm + real-time traffic control | 30% faster route planning |
| Active Vibration Control | Hydraulic dampers + accelerometers | Stability on uneven rails (ISO 10816) |
| Regenerative Braking | Energy recovery >25% |
2. Heavy-Duty Payload Handling
Key Features:
Adaptive Forks:
Pallet Type Adjustment Range Euro pallet 800×1200mm → 1000×1200mm Industrial pallet 1100×1100mm → 1600×1400mm Load Safety:
Tilt sensors (≤0.5° deviation)
Overload shutdown (≥105% capacity)
3. Zero-Downtime Architecture
Auto-Battery Management:
Function Spec Hot-swap charging 90s battery change Opportunity charging 30s top-up at idle points Energy monitoring kWh/km analytics Self-Diagnostics:
Rail wear prediction
Motor temperature alerts
Technical Specifications
| Model | Standard RSP | Heavy-Duty RSP-H | Cold Chain RSP-C |
|---|---|---|---|
| Payload Capacity | 1500kg | 5000kg | 2000kg |
| Max Speed | 5m/s | 4m/s | 3m/s |
| Acceleration | 1.5m/s2 | 1.0m/s2 | 0.8m/s2 |
| Positioning Accuracy | ±0.5mm | ±1.0mm | ±0.5mm |
| Rail Span | ≤500m | ≤300m | ≤400m |
| Power | 48VDC, 5kW | 96VDC, 15kW | 48VDC, 7kW |
| Battery Life | 8h continuous | 6h continuous | 5h continuous (-25°C) |
| Ambient Temp. | -10°C to +45°C | -10°C to +50°C | -30°C to +10°C |
| IP Rating | IP54 | IP54 | IP66 |
| Communication | 5G + Wi-Fi 6 | Same | Same + CAN bus |
Industry-Specific Engineering
E-commerce Fulfillment
Mixed SKU handling
Auto-height adjustment (1.5-8m)
Barcode/RFID scanning
Automotive Manufacturing
JIT sequencing
AGV docking interface
Heavy engine block handling
Cold Storage
| Feature | Spec |
|---|---|
| Cold-proof motors | -30°C operation |
| Anti-condensation | Heated cameras/sensors |
| Food-grade tires | USDA-compliant materials |
Pharmaceuticals
Cleanroom Class D option
Track & trace (GS1 standards)
Washdown capability
Smart Control Ecosystem
Central WCS (Warehouse Control System)
Key Functions:
Traffic Optimization:
Collision avoidance
Deadlock prevention
Predictive Analytics:
Rail wear forecasting
Battery health index
Blockchain Integration:
Pallet movement history
Carbon footprint logs
Operational Impact
Global Retailer Case (2M sq. ft warehouse):
Challenge: Manual VNA trucks @ 15 pallets/hour
Solution: 120 RSP units + AI scheduler
Results:
? 400% throughput increase
? Storage density ↑300%
? Labor costs ↓70%
? ROI: 2.3 years
Certifications & Upgrades
Global Compliance:
CE EN 1175:2020
ANSI/ITSDF B56.5-2019
ISO 13849 PLd
UL 3100
Advanced Modules:
| Module | Function |
|---|---|
| Automated Rail Cleaning | Debris removal during operation |
| 3D Pallet Scanner | Damaged pallet detection |
| AR Remote Assist | HoloLens-guided troubleshooting |
| Energy Harvesting | Solar-powered charging stations |
Support & Service
24/7 Smart Warehouse Support:
Remote diagnostics via IIoT
Critical Spares Dispatch ≤48h:
Drive motors
Navigation lasers
Control boards
Performance Tuning:
Throughput optimization
Rail alignment certification
Precision in Motion. Intelligence in Storage.
Shanghai Guangzhi RSP: Engineering the backbone of next-generation warehouses – one rail at a time.