Translational palletizer
A stacker crane is a device that automatically stacks cardboard boxes that have been loaded into containers on pallets and pallets (wood, plastic) in a certain arrangement. It can stack multiple layer
- Brand： glzon
- Model： GZM
Product Essence: Engineering Stacking Perfection
Shanghai Guangzhi TP-Series redefines palletizing efficiency with 2000 cases/hour throughput and ±0.5mm layer alignment accuracy. Featuring linear servo gantry technology, AI-powered pattern optimization, and auto-height adjustment, it achieves 40% higher density stacking than robotic arms while reducing energy consumption by 35% in beverage, e-commerce, and manufacturing logistics.
Core Technology Innovations
1. Precision Linear Drive System
| Component | Technology | Performance |
|---|---|---|
| Linear Servo Motors | Magnetic direct drive (0.001mm res.) | ±0.5mm repeatability |
| Carbon Fiber Gantry | 70% lighter than steel | 5G acceleration/deceleration |
| AI Layer Optimization | Genetic algorithm pattern generator | 30% denser than conventional |
| Anti-Vibration | Active mass dampers | Stability at 2000CPH |
2. Intelligent Stack Architecture
Key Features:
Dynamic Layer Adjustment:
Case Variation Compensation ±2mm size drift Auto-gap adjustment Damaged cases Auto-skip and repattern Zero-Impact Placement:
Active suspension system
Force control <50N
3. Space-Saving Design
Compact Footprint:
Model Area vs. Robotic Throughput TP-1500 40% smaller 1500 CPM TP-2000 35% smaller 2000 CPM Vertical Integration:
Stack height: 2.5m → 4.5m (auto-extending mast)
Pallet handling: Auto-load/unload
Technical Specifications
| Model | TP-1500 | TP-2000 | TP-2500 (Heavy-Duty) |
|---|---|---|---|
| Throughput | 1500 cases/hour | 2000 cases/hour | 1200 cases/hour (50kg/case) |
| Positioning Accuracy | ±0.5mm | ±0.3mm | ±1.0mm |
| Max Case Size | 600×400×400mm | 600×400×400mm | 800×600×500mm |
| Max Pallet Size | 1200×1000×1800mm | 1200×1000×2200mm | 1400×1200×2500mm |
| Layer Types | 50+ preset | 100+ AI-generated | 80+ heavy-duty |
| Power | 480V/60Hz, 8kW | 480V/60Hz, 12kW | 480V/60Hz, 18kW |
| Air Consumption | 100 L/min | 120 L/min | 150 L/min |
| Noise Level | ≤70 dB(A) | ≤72 dB(A) | ≤75 dB(A) |
| Footprint (L×W) | 3500×2500mm | 3800×2800mm | 4500×3200mm |
Industry-Specific Engineering
Beverage Distribution
Wet environment protection (IP65)
Anti-slip vacuum grippers
Mixed can/bottle patterns
E-commerce Fulfillment
Random SKU AI stacking
Fragile item force control
Auto-label positioning
Automotive Parts
Heavy case handling (50kg)
Oil-resistant components
Kanban sequencing
Pharmaceuticals
Cleanroom Class D option
Washdown-ready (IP69K)
Audit trail (21 CFR Part 11)
Smart Control Ecosystem
15" HMI with Stack Intelligence
Key Modules:
Virtual Stack Simulation:
Tests pattern stability before building
Auto-rejects unstable configurations
Energy Recovery:
Regenerative braking saves 25% power
Autonomous Maintenance:
Component Self-Diagnosis Linear guides Lubrication level monitoring Servo drives Vibration trend analysis
Operational Impact
Global Beverage Distributor Case:
Replaced 6 robotic cells with 4 TP-2000 units
Throughput increase: 800 → 2000 cases/hour
Warehouse space saved: 35%
ROI: 11 months
Certifications & Upgrades
Global Compliance:
CE EN ISO 13849-1 (PLd)
ANSI/ITSDF B56.5-2019
ISO 8370:2021
UL 3100
Advanced Modules:
| Module | Function |
|---|---|
| Integrated Stretch Wrapper | In-line wrapping (15 pallets/hr) |
| 3D Vision Inspection | Case damage detection (≥5mm dents) |
| AGV Docking Interface | Autonomous pallet transfer |
| AR Operator Training | HoloLens-guided pattern setup |
Support & Service
24/7 Palletizing Guardians:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Linear servo modules
Carbon fiber arms
Vacuum grippers
Performance Validation:
Layer alignment certification (ISO 8612)
Stability tests (ISO 12048)
Precision Stacked. Perfectly Engineered.
Shanghai Guangzhi TP-Series: Where linear motion meets stacking intelligence – transforming warehouse efficiency one layer at a time.