Toothpaste, hand cream, face cream, BB cream, juice, shampoo, all kinds cosmetics, medical caring products and other similar products.1.Automatic tube heating sealing and cutting2.Automatic tube cutti
Plastic Laminated Soft Tube Filling & Sealing System
Pharma-Grade ? ±0.5% Accuracy ? 200 Tubes/Min ? cGMP/ISO 15378 Certified
| Parameter | FF-5100 (Standard) | FF-5200P (Pharma Grade) | FF-5300H (High-Visc) |
|---|---|---|---|
| Tube Compatibility | Aluminum Laminate ? Plastic Laminate ? Co-extruded | Same + Barrier Tubes | Same + Metallized Tubes |
| Tube Sizes | 5-150ml (±0.5%) | 5-150ml (±0.3%) | 15-200ml (±0.4%) |
| Throughput | 200 tubes/min | 180 tubes/min | 160 tubes/min |
| Accuracy | ±0.5% gravimetric | ±0.3% | ±0.4% |
| Viscosity Range | 1,000-500,000 cP | 500-300,000 cP | 50,000-2,000,000 cP |
| Filling Technology | Servo Piston Pump | Peristaltic Pump (FDA) | Twin-Screw Auger |
| Sealing Method | High-Frequency Induction | Same + Laser Sealing | Ultrasonic Sealing |
| Material Contact | 316L EP (Ra<0.4μm) | 316L EP (Ra<0.2μm) | Ceramic-Coated Path |
| O? Barrier Performance | <0.01 cc/pkg/day (23°C/50%RH) | <0.005 cc/pkg/day | <0.02 cc/pkg/day |
| Changeover Time | <3 min (Tool-Free) | <4 min | <3.5 min |
| Vision Inspection | Fill Height ±0.5mm ? Seal Integrity ? Print Registration | Same + Particulate Detection | Same + Metal Contaminant Scan |
| Power | 380V/50Hz, 7.5kW | 380V/50Hz, 6.8kW | 380V/50Hz, 9.2kW |
| Cleanability | CIP/SIP Ready (20 min) | Validated SIP (121°C/30min) | CIP 15-min Cycle |
| Certifications | CE, ISO 9001 | FDA cGMP/ISO 15378 | EHEDG EL Class I |
Seal Integrity Metrics:
| Test Method | Performance | Standard |
|---|---|---|
| Dye Penetration | 0% Failure (ISO 11607) | <0.1% Allowed |
| Burst Pressure | >450kPa (ASTM F1140) | >300kPa Required |
| O? Transmission | <0.005 cc/pkg/day | Pharma Grade A |
| Technology | Function | Residual |
|---|---|---|
| Needle-Free Filling | Laminar Flow Path | <0.1% |
| Vacuum Assisted Retraction | -0.8bar Suction | <0.05ml |
| Anti-Stringing | Pulsed Air-Knife | Zero Strings |
Pharmaceuticals
| Feature | Certification |
|---|---|
| Aseptic Filling | ISO Class 5 Environment |
| Batch Traceability | 21 CFR Part 11 Compliance |
| Extractables/Leachables | USP <661> Compliance |
Cosmetics & Toothpaste
Print Registration:
| Parameter | Precision |
|---|---|
| Cap/Seam Alignment | ±0.3mm |
| Color Registration | ΔE<0.4 (CIE Lab) |
Fragrance Protection:
Industrial Adhesives
| Component | Function |
|---|---|
| Abrasion Resistance | Tungsten Carbide Nozzle (2,200 Hv) |
| String Prevention | Laser Cutoff + Vacuum Suction |
| Settling Control | In-line Dynamic Mixer |
10" HMI with TubeOS?
Industry 4.0 Features:
Predictive Quality Control:
| Defect Type | Detection Rate |
|---|---|
| Seal Voids | 99.98% |
| Fill Volume Error | 99.95% |
| Print Misalignment | 99.9% |
OEE Dashboard:
| Metric | Real-Time Tracking |
|---|---|
| Uptime | 99.6% |
| Reject Rate | <0.05% |
? FDA 21 CFR 210/211 (FF-5200P) ? ISO 15378 Primary Packaging ? CE EN ISO 13485 ? EHEDG EL Class I ? GAMP 5 Validation
1. Tube Feeding → 2. Print Registration → 3. N? Purging (O?<0.3%) → 4. Needle-Free Filling (±0.5%) → 5. Vacuum Retraction → 6. High-Frequency Sealing (20kHz) → 7. Cooling & Compression → 8. 100% Vision Inspection → 9. Reject Sorting
Cycle Time: 0.3 seconds/tube
GSK Pharma Report:
*"After 12 months using FF-5200P for steroid cream:
Output: 120 → 180 tubes/min (+50%)
O? Ingress: 0.08 → <0.005 cc/pkg/day
Media Fill Test: 0 CFU/10,000 tubes
ROI: 9 months"*
Aseptic Assurance:
? Barrier Protection: - ISO Class 5 Laminar Flow Hood (ISO 14644) - VHP Decontamination Ports - RTP Container Transfer ? Seal Integrity: | **Test** | **Performance** | |------------------------|------------------------| | Bubble Emission | 0 Bubbles @ -80kPa| | Dye Penetration | 0% Failure| | Tensile Strength| >15N/mm Seal Integrity | ? Material Science: - 316L Electropolished (Ra<0.2μm ASME BPE) - USP Class VI Silicone Seals
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
