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Best 5-50kg Cement Valve Bag Filler for Bulk Applications

Heavy-Duty Cement Valve Bag Filling Machine98% Dust Containment ? 500 Bags/Hour ? ±0.25% AccuracyFor Portland, Slag, Fly Ash & Dry Mix Applications in 5–50kg Valve BagsShanghai Guangzhi Automation

  • Brand: glzon
  • Model: GZM_50

Heavy-Duty Cement Valve Bag Filling Machine

98% Dust Containment ? 500 Bags/Hour ? ±0.25% Accuracy
For Portland, Slag, Fly Ash & Dry Mix Applications in 5–50kg Valve Bags

Shanghai Guangzhi Automation’s GZ-CemFill Pro Series redefines bulk cement packaging with ATEX-certified dust control, AI-powered weight optimization, and rapid bag changeover. Engineered for 24/7 operation in cement plants and dry mix facilities, this system slashes dust emissions to <10 mg/m3, boosts throughput by 300%, and achieves ROI in 7 months through waste reduction and labor automation.

Cement valve bag filler


Core Innovations

Zero-Dust Spout Technology
Patented dual-seal inflatable spout + HEPA vacuum system (99.97% @ 0.3μm) → OSHA PEL compliance guaranteed.
AI Weight Optimization
Self-learning algorithm adjusts flow for ±0.25% accuracy (±125g @ 50kg) → *saves 2.1% material/year*.
Rapid Bag Changeover
Pneumatic clamp system swaps bags in 3 sec → 500 bags/hour continuous output.
Abrasion-Resistant Build
Hardox 450 wear plates + ceramic-lined hopper → 10x lifespan vs. carbon steel.
Smart Fault Prediction
IoT sensors monitor vibration/motor heat → alert 72h before failure.


Technical Specifications

Table: GZ-CemFill Pro Performance Metrics

ParameterSpecificationIndustry Advantage
Bag Weight Range5–50 kg (adjustable)Single machine handles all sizes
Throughput500 bags/hour (50kg)1,200 bags/hour (multi-spout option)
Accuracy±0.25% (load cell)Exceeds OIML R61 Class 0.5
Dust Emission<10 mg/m3 (ISO 9096)Beats OSHA 15 mg/m3 limit
Material HandlingPortland, slag, fly ash, silica fumeMax moisture: 1.5%
Power380V/50Hz, 7.5 kW (IP66 motor)85 dB(A) noise level
Bag TypesPaper/PET valve bags (ISO 21898)Auto-seal detection
Control System15" HMI + PLC with recipe storage (50+)Cloud OEE dashboard
ComplianceATEX Zone 22, CE, NR12, GOST-RISO 9001, ISO 14001 certified

Dust Control Technology Breakdown

[https://example.com/dust-diagram]
(Visual: Dual-seal spout + HEPA vacuum flow path)

  1. Pre-Inflation: Spout expands → seals against bag neck

  2. Fill Phase: Cement flows → displaced air sucked into HEPA filter

  3. Deflation: Spout retracts → residual dust vacuumed

  4. Bag Release: Clean separation → 0 airborne particles


Industry-Specific Upgrades

ApplicationFeatureBenefit
Ready-Mix PlantsMobile skid versionMove between silos in 30 mins
Fly Ash HandlingElectrostatic dust suppressionNeutralizes charged particles
Toxic PowdersNegative-pressure isolatorOEL 0.1 mg/m3 compliance
Arctic OperationsHeated hopper (-40°C rating)Prevents moisture clumping

ROI: Cement Terminal Case

MetricManual FillingGZ-CemFill ProAnnual Savings
Labor8 workers1 operator$320,000
Material Waste1.8%0.15%$108,000
Dust Fines$45,000$0Full avoidance
Throughput120 bags/hour500 bags/hour+317% capacity
*Based on 500k bags/year @ $5/bag → *ROI: 6.8 months



Certifications

  • ATEX 2014/34/EU: Ex tb IIIC T135°C Db (Zone 22)

  • OIML R61 Class 0.5 (Legal-for-trade)

  • ISO 21898:2020 (Flexible Intermediate Bulk Containers)

  • CE Machinery Directive 2006/42/EC

  • ANSI/CEMA Standard 550 (Material Handling)


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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