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De-stacker

Shanghai Guangzhi’s De-stacker unloads 120 cases/hour from pallets. Vision-guided layer separation, adaptive grippers & collision avoidance. CE/UL certified.

  • Brand: glzon
  • Model: GZM

Product Essence: Intelligent Layer Disassembly

Shanghai Guangzhi Automation’s De-stacker revolutionizes production line feeding – unloading 120 cases/hour from stacked pallets with ±0.5mm precision. Combining 3D vision-guided layer separation, adaptive vacuum grippers, and real-time collision avoidance, it achieves 99.8% pick success while handling diverse containers (cartons, crates, pails) from 5-50kg in food, beverage, and FMCG operations.


Core Technology Innovations

1. Vision-Guided Layer Handling

SystemTechnical Advantage
3D Time-of-Flight CameraDetects layer height (±0.2mm)
AI Pattern RecognitionIdentifies mixed SKU arrangements
Collision Mapping0.1s path replanning for damaged stacks

2. Adaptive Material Handling

  • Multi-Gripper System:

    • Vacuum pads (50-500 mbar adjustable)

    • Mechanical fingers for unstable loads

  • Force Control:

    • 5-100N clamping pressure control

    • Fragile item protection mode

3. Industrial 4.0 Integration

  • OPC UA Connectivity:

    • Real-time OEE tracking (uptime/pick rate)

    • ERP synchronization (SAP/Oracle)

  • Predictive Maintenance:

    • Vacuum pump health monitoring

    • Belt wear analytics


Technical Specifications

ParameterStandard ModelHeavy-Duty Model
Throughput120 cases/hour90 cases/hour
Case Weight5-30kg10-50kg
Case DimensionsL: 200-600mm × W: 150-400mmL: 300-800mm × W: 200-500mm
Pallet HeightMax 2.4mMax 3.0m
Positioning Accuracy±0.5mm±0.7mm
Power480V/60Hz, 5.5kW480V/60Hz, 8.2kW
Air Consumption100L/min @ 0.6MPa150L/min @ 0.7MPa
Footprint (L×W)3500×2800mm4200×3200mm

Industry-Specific Solutions

Food & Beverage

  • Washdown Design (IP69K):

    • Stainless steel 316L construction

    • Food-grade seals (FDA 21 CFR)

  • Anti-Microbial Grippers:

    • Silver-ion coated surfaces

Chemicals & Lubricants

  • ATEX Zone 2 Option:

    • Explosion-proof components

    • Static-dissipative materials (<10? Ω)

  • Spill Containment:

    • Integrated drip trays

E-commerce Fulfillment

  • Mixed-SKU Handling:

    • AI-powered irregular stack processing

    • Auto-height adjustment for polybags


Smart Control Ecosystem

15" HMI with Digital Twin

  • Real-time visualization:

    • Pallet layer mapping

    • Vacuum efficiency analytics

    • Energy consumption

  • Pre-programmed profiles:

    • 50+ preset container types

Safety System (SIL2)

  • 360° safety laser scanner (ISO 13856)

  • Speed reduction in human proximity

  • Emergency-stop redundancy


Operational Impact

US Beverage Plant Case:

  • Challenge: Manual unloading caused 3% product damage

  • Solution: Vision-guided de-stacker with force control

  • Results:
    ? 99.8% pick success rate
    ? Zero product damage
    ? ROI in 10 months


Global Compliance & Upgrades

Certifications:

  • CE EN ISO 10218-1

  • ANSI/RIA R15.06

  • UL 508A (North America)

  • ISO 13849 PLd

Advanced Modules:

ModuleFunction
Conveyor SynchronizationMatches line speed (0.2-2 m/s)
Barcode ScannerReal-time SKU verification
AR Remote AssistHoloLens-guided maintenance
Carbon Footprint TrackerISO 14064-compliant reporting

Support & Service

24/7 Global Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Vacuum generators

    • Vision cameras

    • Servo drives

  • Lifetime cycle optimization


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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