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Explosion-Proof IBC Chemical Filling Machine for 200– 1000L Lubricants

Explosion-proof IBC filler for 200-1000L lubricants. ±0.1% gravimetric accuracy, nitrogen inerting & static control. ATEX Zone 1 certified. 15 fills/hour.

  • Brand: glzon
  • Model: GZM_1000L

Product Essence: Zero-Ignition Precision for Flammable Oils

Shanghai Guangzhi Automation’s ATEX IBC Filler delivers ±0.1% gravimetric accuracy for 200-1000L lubricants (ISO VG 32-680) in Zone 1 hazardous areas. Engineered with Ex d IIC T4 certification, nitrogen inerting (O?<0.5%), and multi-point static dissipation, it achieves 15 fills/hour while eliminating electrostatic ignition risks per NFPA 77 and IEC 60079 standards.

ATEX Lubricant Filling Machine


Core Safety & Precision Technology

1. Explosion-Proof Architecture

ComponentATEX Specification
Load CellsEx ia IIC T4 intrinsically safe
Filling HeadEx d pressurized enclosure
Control PanelEx p purged (IP66)
Static DissipationConductive hoses (<10? Ω) + auto-grounding

2. High-Viscosity Optimization

  • Heated Flow Path:

    • Jacketed pipes & nozzles (40-80°C ±2°C)

    • Prevents wax crystallization in cold starts

  • Smart Flow Control:

    • Servo-driven piston (50-500,000 cP)

    • Vacuum degassing (95% air removal)

3. Zero-Waste Design

  • Drip-Free Retraction:

    • PTFE-coated needle valves + air knife cutoff

    • Residual oil ≤10ml per fill

  • Quick-Connect IBC Adapter:

    • Laser-guided flange alignment (±1mm)

    • Auto-sealing in 3s


Technical Specifications

ParameterStandard ModelArctic Model
Filling Range200-1000L (±0.1%)200-1000L (±0.15%)
Viscosity Range32-680 cSt (ISO VG)68-1500 cSt
Flow Rate100-400 L/min80-300 L/min
Heating Capacity8kW (40-80°C)12kW (60-100°C)
N? Consumption25 L/min @ 4bar30 L/min @ 5bar
Throughput15 fills/hour12 fills/hour
Power380V/50Hz, 9.5kW480V/60Hz, 14kW
Safety CertificationATEX Zone 1 (Ex d IIC T4)ATEX Zone 1 + SIL2
Footprint (L×W×H)3800×2500×3200mm4000×2500×3400mm

Lubricant-Specific Engineering

Oil TypeSpecialized Feature
Transformer OilDry air purge (dew point -40°C)
Engine LubricantsAnti-foam pulsed filling
Gear Oils (EP)Additive injection port
Synthetic EstersHastelloy C22 wetted parts

Smart Safety Ecosystem

10" ATEX HMI (Ex de IIC T6)

  • Real-time dashboards:

    • O? concentration (ppm)

    • Static charge (kV)

    • Fill curve analytics

  • Predictive alerts:

    • Seal integrity monitoring

    • Heater efficiency degradation

Triple Safety Interlocks (SIL2)

  1. Auto-shutdown if:

    • O? >1% in vapor space

    • Grounding resistance >10Ω

    • Flow turbulence >20% threshold

  2. Emergency nitrogen purge


Operational Impact

German Lubricant Blender Case:

  • Eliminated electrostatic incidents in Zone 1 areas

  • Achieved ±0.08% fill accuracy for ISO VG 460

  • ROI in 13 months via reduced giveaway


Global Compliance & Upgrades

Certifications:

  • ATEX 2014/34/EU (Zone 1)

  • IECEx IEC 60079-0

  • API Standard 675

  • OIML R60 Class 0.5

Critical Upgrades:

ModuleFunction
Inline ViscometerReal-time viscosity (±2 cSt)
Robotic Lid HandlerAuto-torque sealing (5-50 N·m)
Blockchain Batch LogImmutable API/REACH compliance records
AR Emergency DrillHoloLens-based hazard training

Support & Service

24/7 Hazardous Response Team:

  • Remote diagnostics via intrinsically safe IIoT

  • Critical Spares Dispatch ≤48h:

    • Ex-proof Coriolis meters

    • Heating cartridges

    • Kalrez sealing kits

  • Lubricant compatibility validation


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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