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FULLY AUTO EX-PROOF METAL PAIL FILLING MACHINE

Guangzhi’s ATEX/IECEx Certified Pail Filler: Fully automatic hazardous liquid packaging. 35 pails/hour, ±0.2% accuracy. Nitrogen inerting & robotic handling.

  • Brand: glzon
  • Model: GZM_30L

Product Introduction: GZ-EX Series Fully Automatic Explosion-Proof Metal Pail Filling Machine

ATEX-Certified Automation for Hazardous Liquid Packaging
Shanghai Guangzhi Automation’s GZ-EX Series delivers uncompromised safety and precision in Zone 1/21 explosive environments, automating 5–60L metal pail filling with ±0.2% gravimetric accuracy at 35 pails/hour. Integrating robotic handling, nitrogen inerting, and IECEx/ATEX-certified components, this system eliminates human intervention while ensuring 100% compliance for solvents, fuels, and reactive chemicals – achieving zero ignition risk and 99.9% operational uptime.


Core Explosion-Proof Technologies

  1. ATEX/IECEx Certified Ecosystem

    • Group IIC T4 Compliance: Explosion-proof motors, control cabinets (IP66 Ex d), and sensors

    • Intrinsic safety barriers: <30V/100mA circuit limitation

  2. Robotic Pail Handling

    • 6-axis robot (Ex d certified) with anti-spark grippers

    • Auto-lid removal/placement for sealed transfer

  3. Oxygen-Free Filling Process

    • Nitrogen-purged enclosure (O? <5%) + vapor recovery

    • Grounded filling lances (<10? Ω static resistance)

  4. Zero-Ignition Electrical Design

    • Pressurized control panels (EN 60079-2)
      |Non-arcing ceramic relays

  5. Closed-Loop Precision

    • Mass flow meters (±0.2%) with auto-viscosity compensation

    • Vacuum-assisted drip recovery (loss <0.01%)


Technical Specifications

ParameterSpecification
Pail Capacity5–60L (?250–450mm)
Throughput35 pails/hour
Accuracy±0.2% (gravimetric)
Explosion RatingATEX: II 2G Ex db ib mb IIB T4 Gb
Viscosity Range1–200,000 cP
Nitrogen Consumption15 Nm3/hour (99.5% purity)
Power Supply380V/50Hz, 5.5 kW (Ex d certified)
Machine Dimensions4,800 × 3,200 × 3,500 mm
ComplianceATEX 2014/34/EU, IECEx, NEC 505/506

Hazardous Material Applications

Material ClassExamplesSpecial Safeguards
Flammable LiquidsAcetone, ethanol, fuelsFlash point monitoring
Reactive ChemicalsMonomers, peroxidesTemperature-controlled filling
Pyrophoric SubstancesSilanes, alkyl metalsDouble nitrogen blanket
Toxic SolventsBenzene, tolueneSealed vapor recovery

Automated Workflow

  1. Pail Intake: Robotic unstacking of sealed pails

  2. Decapping: Ex-proof arm removes lid in N? atmosphere

  3. Filling: Lance lowers → O?-free dosing → vacuum retraction

  4. Recapping: Torque-controlled lid sealing

  5. Palletizing: EX-rated robot stacks filled pails


Safety-Critical Components

ComponentExplosion-Proof StandardCertification Body
Robotic ArmEN ISO 80079-37:2016IECEx, UL
Control CabinetEN 60079-0:2018ATEX, CSA
SensorsEN 60079-11:2012TüV, SIRA
Filling ValvesAPI 607 (fire-safe)DNV, Lloyd's Register

Operational Advantages

FeatureHSE & Economic Impact
Zero Human ExposureRemoves operators from hazardous zones
Ignition Prevention100% compliance history (0 incidents)
Product SavingsRecovers $50k+/year via drip control
Regulatory ComplianceMeets OSHA 1910.106/ATEX directives
ROI Period10–18 months (vs. manual hazardous ops)

Customization Options

  • Material Compatibility:

    • Hastelloy nozzles for acids
      |PTFE-lined for HF handling

  • Automation Extensions:

    • AGV integration for raw material supply

    • Automated drum grounding verification

  • Environmental Kits:

    • Arctic operation (-40°C)
      |Coastal corrosion package (ISO 12944 C5M)


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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