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Fully Auto Filling Machine with Four Filling Station

Fully Auto Filling Machine with Four Filling Station is able to realize the automation of manual drum upload, auto drum infeed, auto bunghole positioning, auto cap loosening, auto quantitative filling

  • Brand: glzon
  • Model: GZM_10L

Product Introduction: GZM QuadraFill QF-12000

Industrial-Grade Quad-Station Filling at 300 Containers/Minute
The GZM QF-12000 redefines high-volume production with four synchronized filling stations delivering ±0.1% accuracy across liquids, pastes, and granules. Engineered for beverage, pharmaceutical, and chemical industries, this system achieves unprecedented output in a compact footprint while enabling simultaneous multi-product/formula filling.

quad-station filling machine


Technical Specifications

ParameterSpecification
Stations4 independent servo-driven fillers
Throughput250-300 containers/min (100ml standard)
Accuracy±0.1% (Coriolis/mass flow)
Filling Range10ml-5L per station
Viscosity Handling1-500,000 cP (station-specific heating)
Container TypesBottles, vials, pouches, tubes
Changeover Time<7 min (automated format adjustment)
Power480V/60Hz, 32 kW
ComplianceFDA, ATEX Zone 1, ISO 9001, GMP

Quad-Station Configuration Options

StationTechnologySpecializationMax Speed
1Mass Flow MeterLow-visc liquids (1-1k cP)80/min
2Servo PistonPastes (10k-200k cP)75/min
3Peristaltic PumpShear-sensitive products70/min
4Overflow FillerFoaming liquids75/min

Revolutionary Innovations

Parallel Processing

  • Fill four different products/formats simultaneously
    AI-Powered Synchronization

  • Auto-balances line speed across stations (±2% variance)
    Zero Cross-Contamination

  • Isolated stainless steel fluid paths (316L/PTFE)
    Lightning Changeover

  • RFID-tagged quick-change tooling (90 sec/station)


Performance Benchmark

MetricQF-12000Four Single MachinesSavings
Hourly Output18,000 units7,200 units150% increase
Floor Space15 m228 m246% reduction
Energy/Unit0.08 kWh0.22 kWh64% reduction
Labor Cost$0.06/unit$0.31/unit81% reduction



Industry Applications

  • Beverages: Water + juice + energy drinks + dairy

  • Pharma: Syrups + ointments + tablets + sterile solutions

  • Chemicals: Solvents + lubricants + adhesives + sealants

  • Cosmetics: Serums + creams + shampoos + masks


Smart Control Ecosystem

  • Centralized 18" HMI

    • Quad-screen real-time monitoring

    • AI-driven predictive maintenance

  • Industry 4.0 Integration

    • OPC-UA/MQTT protocol for IIoT connectivity

    • Digital twin simulation

  • Data Security

    • Blockchain-secured batch records (CFR 21 Part 11)


Why Choose QF-12000?

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