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Fully Automatic 25L Paint Can Filling and Capping Machine

Fully auto machine fills & caps 25L paint cans at 30/min. ±0.15% accuracy, anti-skinning system & ATEX option. Water-based/solvent paints. CIP ready.

  • Brand: glzon
  • Model: GZM_30L

Product Essence: Precision Meets Paint Chemistry

Shanghai Guangzhi Automation’s 25L Paint Can Filler & Capper integrates high-precision filling (±0.15%) and torque-controlled sealing (5-50 N·m) in one system. Designed for water-based/solvent paints (500-30,000 cP), it achieves 30 cans/minute throughput with helical anti-settling agitation, nitrogen-blanket filling, and paint-skin prevention technology – reducing waste by 40% while ensuring color consistency.

Paint Can Filling Machine


Core Technology Innovations

1. Settlement-Free Filling

SystemTechnical Advantage
Bottom-Up Fill NozzleAvoids pigment separation
Helical Ribbon AgitatorWall scraping at 10-30 RPM (shear <1,000 s?1)
Pulsed Flow ControlDensity uniformity (±0.8% SG)
Vacuum DegassingRemoves 95% entrained air

2. Intelligent Sealing System

  • Vision-Guided Cap Alignment:

    • Corrects ±5° angular deviation

    • ±0.5mm positional accuracy

  • Torque-Phase Control:

    PhaseFunction
    Pre-Seal25% torque for gasket compression
    Main Torque70% torque for thread engagement
    Finishing5% torque relief for stress relaxation

3. Paint-Skin Prevention

  • Oxygen Barrier Technology:

    • Nitrogen-purged headspace (O?<0.3%)

    • Floating lid applicator pre-sealing

  • Residual Paint Protection:

    • UV-blocking can material option

    • Infrared drying tunnel (60°C)


Technical Specifications

ParameterWater-Based ModelSolvent Model
Throughput30 cans/min25 cans/min
Filling Accuracy±0.15% (25L target)±0.2%
Viscosity Range500-20,000 cP500-30,000 cP
Cap Size?110-160mm?110-160mm
Torque Accuracy±2% (5-50 N·m)±2.5%
Power380V/50Hz, 8.5kW380V/50Hz, 9.2kW
N? Consumption15 L/min20 L/min
CIP Cycle<8 min (water rinse)<12 min (solvent flush)
Footprint (L×W×H)4500×1800×2200mm4800×1800×2400mm

Paint-Chemistry Engineering

Paint TypeGuangzhi Solution
Acrylic EmulsionsLow-foam nozzles + slow-fill finish
Epoxy PaintsQuick-flush dual-path system
Metallic CoatingsAnti-sedimentation pulsed agitation
Solvent-BorneATEX Zone 1 option + vapor recovery

Smart Control Ecosystem

10" HMI with Paint Formulation Cloud

  • Auto Recipe Recall:

    • 100+ preset profiles (e.g., latex, alkyd, epoxy)

    • Viscosity-temperature compensation (±1 cP)

  • Real-Time Analytics:

    • Fill accuracy SPC chart

    • Cap torque distribution

    • O? ppm in headspace

  • Predictive Alerts:

    • Agitator bearing wear

    • Seal degradation index

Industry 4.0 Connectivity

  • OPC UA/MQTT to MES/ERP

  • Blockchain Traceability:

    • Raw material batch → production timestamp

  • Remote firmware updates


Operational Impact

Global Coatings Manufacturer Case:

  • Reduced giveaway from 1.5% to 0.2%

  • Eliminated 100% skinning defects

  • ROI in 7 months via material savings


Global Compliance & Upgrades

Certifications:

  • CE EN 415-6

  • REACH SVHC Compliance

  • ATEX 2014/34/EU (Zone 1 Option)

  • ISO 9001:2015

Critical Upgrades:

ModuleFunction
Inline ViscosimeterReal-time viscosity control (±50 cP)
Robotic Can HandlingAuto de-palletizing & lid feeding
X-Ray Fill CheckDetects settled pigments (≥100μm)
AR Maintenance GuideHoloLens-assisted calibration

Support & Service

24/7 Paint Sector Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Degassing modules

    • Torque spindles

    • Agitator blades

  • Color Consistency Protocol:

    • Shear rate optimization reports

    • Packaging integrity validation


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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