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Fully Automatic Capping and Weighing Color Paste Ink Filling Machine for 5-30L

Fully auto filler/capper for 5-30L color pastes. ±0.2% weighing, nitrogen capping & helical mixing. 20 pails/min. FDA/REACH compliant. CIP/SIP ready.

  • Brand: glzon
  • Model: GZM_30L

Product Essence: Precision & Stability for Vibrant Colors

Shanghai Guangzhi Automation’s Integrated Filling & Capping System masters 5-30L color pastes and inks (50,000-200,000 cP) with ±0.2% gravimetric accuracy. Featuring helical anti-settling agitation, nitrogen-flushed capping, and AI-driven viscosity control, it achieves 20 pails/minute while eliminating pigment separation, oxidation, and batch variation in paint, ink, and cosmetic manufacturing.

Color Paste Filling Machine


Core Technology Innovations

1. Dynamic Settlement Prevention

SystemTechnical Advantage
Helical Ribbon MixerWall-scraping action (10-30 RPM)
Vacuum DegassingRemoves 95% entrapped air
Pulsed FillingPrevents density stratification
Real-Time Density Monitoring±1% SG adjustment

2. Oxygen-Free Sealing

  • Nitrogen Capping Process:

    • Purging: O? <0.5% pre-capping

    • Sealing: Torque-controlled (5-50 N·m) with inert gas blanket

  • Color Preservation:

    • Prevents oxidation-induced fading

    • UV-blocking pail options

3. Precision Integrated Weighing

  • Multi-Cell Load System:

    • 4× OIML R60 Class 0.5 load cells (±0.05%)

    • Auto-tare for pail weight variations

  • Viscosity Compensation:

    • Adjusts fill speed (0.1-0.5 m/s) for 50-200k cP


Technical Specifications

ParameterStandard ModelATEX Model
Filling Range5-30L (±0.2%)5-30L (±0.3%)
Viscosity Range50,000-200,000 cP50,000-150,000 cP
Throughput20 pails/min18 pails/min
Cap TypesScrew lids (?80-200mm)Screw lids (?80-180mm)
N? Consumption15 L/min @ 4bar12 L/min @ 4bar
Power380V/50Hz, 7.5kW24VDC intrinsic safety
CIP/SIP Cycle<8 min (alkali/acid/steam)<10 min
Footprint (L×W×H)3500×1800×2500mm3700×1800×2500mm

Color-Specific Engineering

ChallengeGuangzhi Solution
Pigment SettlingBottom-up filling + continuous mixing
Skin FormationNitrogen barrier during transfer
Shear DamageLow-speed auger (shear <500 s?1)
Cross-ContaminationQuick-flush connectors (30s color change)

Smart Control Ecosystem

10" HMI with Color Cloud

  • Formula Management:

    • 100+ preset viscosity profiles (e.g., TiO?, phthalo blue)

    • Auto-records colorant batch codes

  • Real-Time Analytics:

    • Density deviation alerts

    • O? ppm during capping

    • Torque consistency mapping

  • Predictive Maintenance:

    • Mixer bearing wear index

    • Seal degradation forecasts

Industry 4.0 Integration

  • OPC UA to MES/ERP (SAP integration)

  • Blockchain pigment traceability

  • Remote firmware updates


Operational Impact

Global Paint Manufacturer Case:

  • Reduced color drift complaints by 98%

  • Achieved ±0.15% fill accuracy for 20L TiO? paste

  • ROI in 8 months via waste reduction


Global Compliance & Upgrades

Certifications:

  • FDA 21 CFR 175.300

  • REACH SVHC compliance

  • CE EN 1672-2

  • ATEX Zone 22 (option)

Critical Upgrades:

ModuleFunction
Inline ColorimeterΔE≤0.5 color consistency monitoring
X-Ray Fill InspectionDetects pigment agglomerates (≥100μm)
Robotic Pail HandlingAuto de-palletizing & lid feeding
AR Quality AuditHoloLens-assisted batch verification

Support & Service

24/7 Color Sector Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Helical agitators

    • Nitrogen valves

    • Torque sensors

  • Color Consistency Optimization:

    • Viscosity-temp profile tuning

    • Shear rate validation


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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