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Fully Automatic Double-Head IBC Weighing Filling Machine for Edible Oil

Shanghai Guangzhi’s dual-head IBC filler achieves ±0.1% gravimetric accuracy for 1000L edible oils. Features N? blanketing, CIP & FDA-compliant design. 20 IBCs/hour throughput.

  • Brand: glzon
  • Model: GZM_1000L

Product Essence: Pharmaceutical-Grade Precision for Oils

Shanghai Guangzhi Automation’s Dual-Head IBC Filler redefines bulk edible oil packaging – delivering ±0.1% gravimetric accuracy for 1000L IBC totes of olive, sunflower, and palm oils. Combining dual Coriolis mass flow meters, automated nitrogen blanketing, and EHEDG-certified hygienic design, it achieves 20 IBCs/hour while eliminating oxidation and ensuring FDA/ISO 22000 compliance.

IBC Edible Oil Filling Machine


Core Technology Innovations

1. Dual-Channel Precision Filling

  • Synchronized Coriolis Flow Meters:

    • Twin Emerson Micro Motion? sensors (±0.1% accuracy)

    • Auto-density compensation for temperature fluctuations

  • Zero Cross-Contamination:

    • Independent filling paths with dedicated CIP circuits

2. Oil Preservation System

  • Active Oxygen Control:

    • N? blanketing (O? <0.5% in headspace)

    • UV-light assisted deoxygenation option

  • Thermal Management:

    • Jacketed pipes maintain 15-40°C (±1°C)

    • Prevents crystallization in palm/coconut oils

3. Hygienic Excellence

  • EHEDG EL Class I Design:

    • 316L stainless steel (Ra ≤0.8μm)

    • Self-draining surfaces (3° slope)

  • Automated CIP/SIP:

    • 4D spray coverage (flow ≥1.5m/s)

    • <10 min cleaning validation


Technical Specifications

ParameterStandard ModelATEX Option
Filling Range500–1000L (±0.1%)500–1000L (±0.15%)
Flow Rate200 L/min per head180 L/min per head
Viscosity Range20–500 cP20–400 cP
IBC CompatibilityStandard 1000L (1165×1165×1165mm)Same
Power380V/50Hz, 12kW24VDC intrinsic safety
N? Consumption15 L/min @ 4bar12 L/min @ 3.5bar
CIP Cycle Time8 min10 min
Footprint (L×W×H)4800×3200×3500mm5000×3200×3500mm

Oil-Specific Engineering

Oil TypeSpecialized Feature
Extra Virgin Olive OilLight-shielded filling (Lux <50)
Palm OilTemperature-controlled jackets (40°C)
Fish OilN? sparging + antioxidant injection
Sesame OilAnti-static filling (surface charge <5kV)

Smart Control Ecosystem

15" FDA-Compliant HMI

  • Real-time dashboards:

    • Per-head OEE performance

    • Peroxide value (PV) trend monitoring

    • N? purity analytics

  • Blockchain batch tracing (farm-to-IBC)

Industry 4.0 Integration

  • OPC UA communication with ERP/MES

  • Predictive maintenance:

    • Seal wear detection

    • Flow meter drift alerts

    • Energy consumption optimization


Operational Impact

Spanish Olive Oil Producer Case:

  • Challenge: 0.8% oil giveaway + oxidation in 1000L totes

  • Solution: Dual-head filler with real-time density compensation

  • Results:
    ? Zero giveaway (saved €280K/year)
    ? PV increase <0.5 meq/kg/month
    ? ROI in 9 months


Global Compliance & Upgrades

Certifications:

  • FDA 21 CFR 110/117

  • EHEDG Certificate No. 47

  • ISO 22000:2018

  • CE PED 2014/68/EU

Critical Upgrades:

ModuleFunction
Inline Quality AnalyzerFFA/PV/moisture (±0.05%)
Robotic Lid HandlingAuto-sealing with torque control
Aseptic BarrierISO Class 4 cleanroom compatibility
Carbon Footprint TrackerISO 14067 compliance reporting

Support & Service

24/7 Global Response:

  • Remote diagnostics via encrypted VPN

  • Critical Spares Dispatch:

    • Coriolis sensors

    • N? membrane modules

    • Sanitary valves
      Global delivery ≤48h from Shanghai/Rome/Chicago hubs


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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