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Fully automatic bucket sorting

Shanghai Guangzhi’s automatic bucket sorter handles 120 pails/min. AI vision recognition, 6-axis robotic arms & adaptive path planning. CE/FDA/ATEX compliant.

  • Brand: glzon
  • Model: GZM

Product Essence: Intelligent Flow for Industrial Containers

Shanghai Guangzhi Automation’s Fully Automatic Bucket Sorting System revolutionizes material handling – processing 120 buckets/minute of 5-30L containers (pails, drums, jerrycans) with 99.8% recognition accuracy. Combining deep learning vision, adaptive grippers, and real-time path optimization, it achieves zero human intervention while mastering mixed-SKU environments in chemical, food, and manufacturing facilities.


Core Technology Innovations

1. AI-Powered Recognition Engine

TechnologyPerformance
Multi-Spectral ImagingIdentifies labels/colors/shapes at 200fps
Defect Detection AIScratches/dents/leaks (≥0.5mm)
OCR/Bar Code Reading99.9% accuracy (ISO/IEC 15416 A級)
Weight Verification±0.1kg load cells integrated

2. Robotic Sorting Precision

  • 6-Axis Delta Robots:

    • ±0.3mm positioning at 4m/s

    • 0.6s pick-place cycle time

  • Adaptive Gripper System:

    Gripper TypeApplication
    Vacuum Cup ArrayFlat lids & smooth surfaces
    Mechanical ClawWire handles & deformed buckets
    Magnetic AdapterSteel drums & lids

3. Self-Optimizing Logistics

  • Real-Time Path Planning:

    • Avoids collisions (99.999% reliability)

    • Prioritizes urgent batches

  • Predictive Analytics:

    • Forecasts congestion points

    • Auto-balances sorting lanes


Technical Specifications

ParameterStandard ModelHazardous Zone Model
Throughput120 buckets/min100 buckets/min
Bucket Size?200-400mm × H200-500mmSame
Max Weight30kg25kg
Recognition Speed<0.25s per bucket<0.3s per bucket
Power400V/50Hz, 8.5kW24VDC intrinsic safety
Air Consumption120 L/min @ 0.6MPa100 L/min @ 0.5MPa
Sorting Lanes1-8 lanes (modular)1-6 lanes
Footprint (L×W×H)6000×3500×3500mm6500×3500×3500mm

Industry-Specific Solutions

Chemical Processing

  • ATEX Zone 2 certification (Ex de IIC T4)

  • Vapor sensors for leak detection

Food & Beverage

  • IP69K washdown design

  • USDA-compliant materials

E-commerce Fulfillment

  • Mixed-SKU sorting (1-30L containers)

  • Auto-DIM weight calculation

Pharmaceuticals

  • ISO Class 7 cleanroom option

  • Serialization data capture


Smart Control Ecosystem

Centralized AI Brain

  • Deep Learning Platform:

    • Self-improving recognition models

    • Anomaly detection (e.g., missing lids)

  • Live Dashboards:

    • Sorting accuracy analytics

    • Container damage reports

    • Energy consumption per 1,000 units

  • Blockchain Integration:

    • Batch traceability from receipt to dispatch

Safety & Compliance

  • SIL2-rated emergency stops

  • Laser curtain protection

  • 21 CFR Part 11 data logs (pharma)


Operational Impact

European Chemical Distributor Case:

  • Reduced manual handling costs by 70%

  • Achieved 99.6% sorting accuracy with mixed 20L pails

  • ROI in 11 months via 24/7 operation


Global Compliance & Upgrades

Certifications:

  • CE Machinery Directive 2006/42/EC

  • ANSI/RIA R15.06-2012

  • ATEX 2014/34/EU (Zone 2)

  • ISO 9001:2015

Advanced Modules:

ModuleFunction
X-Ray InspectionDetects fill level/contaminants
Automated RelabelingApplies correct labels during sorting
AR Maintenance HubHoloLens-guided troubleshooting
Carbon Neutral ModeEnergy optimization algorithm

Support & Service

24/7 Smart Factory Support:

  • Remote diagnostics via IIoT gateway

  • Predictive Maintenance Kits:

    • Vision camera calibration tools

    • Gripper wear sensors

    • Belt tension monitors

  • Critical Spares Dispatch ≤48h:

    • Delta robot arms

    • AI inference modules

    • Conveyor tracking systems


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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