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Fully automatic capping

Shanghai Guangzhi’s automatic capper handles 1000+ caps/min with ±1% torque control. AI cap inspection, 10s changeover & ATEX/FDA options. CE/UL certified.

  • Brand: glzon
  • Model: GZM

Product Essence: Precision-Sealed Integrity

Shanghai Guangzhi Automation’s Fully Automatic Capping System delivers ±1% torque accuracy at 1,200 caps/minute – mastering snap caps, screw caps, ROPP seals, and press-on lids from 10-150mm. Featuring AI vision-guided alignment, self-adaptive torque compensation, and GMP-compliant construction, it achieves zero cross-threading while reducing giveaway by 30% in pharmaceutical, food, and chemical packaging lines.


Core Technology Innovations

1. Intelligent Torque Management

TechnologyPerformance
Servo-Driven SpindlesClosed-loop control (±0.5 N·m)
Real-Time Viscosity CompensationAuto-adjusts for product rheology
Anti-Cross-Thread AI99.9% defect prevention
Cap Wear CompensationAuto-calibrates for deformed caps

2. Vision-Guided Precision

  • 3D Cap Alignment:

    • Corrects ±5° angular misalignment

    • ±0.2mm positional accuracy

  • Instant Quality Control:

    Defect TypeDetection Capability
    Missing Liners≥0.1mm gap detection
    Cap Skewing>0.5° tilt angle
    Micro-cracks50μm flaw size
    Print DefectsOCR verification (99.99% accuracy)

3. Industry-Specific Engineering

SectorGuangzhi Solution
PharmaceuticalsIsolator option (ISO Class 5)
Food & BeverageIP69K washdown + USDA materials
ChemicalsATEX Zone 1 (Ex d IIC T4)
CosmeticsAnti-scratch ceramic jaws

Technical Specifications

ParameterStandard ModelAseptic Model
Speed1,200 caps/min800 caps/min
Cap Size Range?10-150mm?15-100mm
Torque Range0.5-50 N·m (±1%)0.5-30 N·m (±0.8%)
Container TypesBottles/Vials/TubesVials/Cartridges
Power400V/50Hz, 5.5kW400V/50Hz, 4.2kW
Air Consumption150 L/min @ 0.6MPa100 L/min @ 0.6MPa
Changeover Time<10s (cap size change)<15s
Leak Rate<0.001 mL/min (ASTM D4991)<0.0005 mL/min
Footprint (L×W×H)2500×1200×2200mm2800×1200×2400mm

Smart Control Ecosystem

10" HMI with AI Copilot

  • Real-Time Analytics:

    • Torque distribution mapping

    • Cap defect root cause analysis

    • OEE performance dashboard

  • Predictive Maintenance:

    • Bearing wear forecasting

    • Belt tension degradation alerts

  • Blockchain Integration:

    • Tamper-proof torque records

    • Batch genealogy tracking

Industry 4.0 Connectivity

  • OPC UA/Modbus TCP protocols

  • ERP/MES synchronization (SAP/Rockwell)

  • Remote firmware updates


Operational Impact

Global Vaccine Manufacturer Case:

  • Reduced vial capping defects from 0.8% to 0.002%

  • Achieved ±0.7% torque consistency

  • ROI in 6 months via reduced product loss


Global Compliance & Upgrades

Certifications:

  • FDA 21 CFR Part 210/211

  • CE EN 415-6

  • ATEX 2014/34/EU (Zone 1)

  • ISO 9001:2015

Advanced Modules:

ModuleFunction
In-Line Leak TesterVacuum decay test (≤0.001 mL/min)
Nitrogen PurgingO? <0.1% for oxidation-sensitive products
Robotic Container HandlingAuto-load/unload integration
AR Calibration GuideHoloLens-assisted torque setup

Support & Service

24/7 Global Capsule Network:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Torque sensors

    • Sterile jaws

    • Vision cameras

  • Lifetime torque calibration


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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