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Gravity Roller Accumulation Conveyor & Hip Palletizing Station

Shanghai Guangzhi’s Gravity Roller Conveyor with Hip Palletizing Station enables 25 cycles/hour manual palletizing. Zero power accumulation, 90° hip rotation & fatigue reduction tech.

  • Brand: glzon
  • Model: GZM

Integrated Solution: Effortless Flow-to-Pallet Intelligence

Shanghai Guangzhi Automation synergizes Gravity Roller Accumulation Conveyor and Hip Palletizing Station to revolutionize manual palletizing – delivering 25 cycles/hour throughput with zero operational energy. Designed for boxes/cartons (5-25kg), this system reduces operator fatigue by 70% while enabling seamless transition from automated lines to manual stacking in warehouses, distribution centers, and mixed-mode factories.


Core System Components

1. Gravity Roller Accumulation Conveyor

  • Zero-Power Accumulation:

    • 3° decline slope for controlled flow (0.3-0.8 m/s)

    • Non-powered rollers with ABEC-5 bearings (push force ≤20N)

  • Modular Buffering:

    • 15 carton capacity (600×400×300mm boxes)

    • Quick-release flow gates for lane control

  • Industrial Durability:

    • Galvanized steel frame (150kg/m load)

    • PU-coated rollers (65 Shore A) for noise reduction (<55 dB)

2. Hip Palletizing Station

  • Ergonomic Revolution:

    • 90° hip rotation with gas-spring assist (reduces lumbar stress 90%)

    • Height-adjustable work platform (650-950mm)

  • Pallet Intelligence:

    • Laser-guided layer alignment (±2mm accuracy)

    • RFID pallet recognition (ISO 15693 compliant)

  • Safety Ecosystem:

    • Anti-slip diamond plate flooring

    • Emergency descent mechanism


Technical Specifications

SubsystemParameterSpecification
Gravity ConveyorLength3-12m modular sections

Roller Diameter50mm ?

Max Load per Roller80kg

Frame Width500-1200mm
Hip Palletizing StationRotation Angle90° (±0.5°)

Lift Assistance100N gas spring force

Platform Height Range650-950mm (hydraulic adjust)

Pallet Size Compatibility1000×1200mm to 1200×1600mm
System SynergyThroughput25 cycles/hour (20kg boxes)

Operator Fatigue Reduction70% (EMG muscle activity)

Changeover Time<3 min (pallet size switch)

Ergonomics & Productivity Science

Biomechanical Optimization

  • Hip Rotation Mechanics:

    • Reduces torso twisting by 85% (NIOSH Lifting Equation compliance)

    • Center-of-gravity alignment minimizes shoulder strain

  • Vertical Lift Assist:

    • Counterbalance mechanism supports 25kg at 950mm height

Lean Manufacturing Integration

  • Just-in-Time Flow: Gravity conveyor acts as FIFO buffer

  • Visual Management: Color-coded zone lighting for:

    • Green: Ready for palletizing

    • Amber: Buffer at 80% capacity

    • Red: Full stop


Industry Applications

E-Commerce Fulfillment

  • Seamless transition from automated sorter to manual mixed-SKU palletizing

Beverage Distribution

  • Ergonomic handling of 20kg case stacks with hip rotation safety lock

Automotive Parts

  • Memory-preset pallet patterns for mixed box sizes

Cold Chain Logistics

  • Arctic-grade bearings (-40°C operation) with anti-condensation coating


Case Study: Unilever Regional DC

Challenge:

  • 35% worker turnover due to palletizing injuries

  • 15% buffer overflow at manual stations
    Solution:

  • Integrated Gravity+Hip system with RFID pallet tracking
    Results:
    ? Zero MSD injuries in 12 months
    ? 22 cycles/hour sustained throughput
    ? ROI in 9 months


Global Compliance & Value

Certifications:

  • ISO 13849 PLc (Safety)

  • EN 1004 (Mobile Work Platforms)

  • ANSI/ASSE Z244.1 (Ergonomics)

Cost-Saving Advantages:

  • Zero Operational Energy: Pure gravity conveyance

  • 95% Reduced Maintenance: No motors/drives on conveyor

  • Modular Scalability:

    • Add powered conveyor segments upstream

    • Integrate cobot assist arms


Support & Service

Ergonomic Training:

  • On-site biomechanics coaching

  • VR simulation for optimal movement patterns

Global Spares Network:

  • Roller cartridge replacement kits

  • Gas spring modules

  • RFID antenna arrays
    Delivery ≤72h via Shanghai/Memphis/Rotterdam hubs

Digital Twin Support:

  • IIoT-enabled performance monitoring:

    • Operator posture analytics

    • Buffer utilization rates

    • Pallet build quality scores


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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