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Heavy-Duty Bag Checkweigher & Controller

Shanghai Guangzhi’s Heavy-Duty Bag Checkweigher achieves ±0.05% accuracy for 50-2000kg sacks. Integrated reject system, ATEX Zone 21 option & real-time ERP sync.

  • Brand: glzon
  • Model: GZM

Product Essence: Precision Meets Industrial Might

Shanghai Guangzhi Automation’s Heavy-Duty Bag Checkweigher System delivers ±0.05% weighing accuracy for 50-2000kg sacks (cement, ore, grains) in extreme conditions. Integrating military-grade load cells, AI-powered drift compensation, and ATEX-certified dust containment, it achieves 40 bags/minute throughput while enabling real-time quality control in mining, chemicals, and bulk logistics.


Core Technology Innovations

1. Ultra-Precision Weighing

  • Triple-Sensor Load Cells: Redundant weighing with 0.01kg resolution

  • AI Drift Compensation: Auto-calibrates for temperature/vibration (±0.02% stability)

  • Dynamic Motion Filtering: Removes conveyor vibration noise (ISO 21940-11)

2. Industrial Battlefield Readiness

  • Hardox 500 Frame: Withstands 10G impacts from falling rocks

  • ATEX Zone 21 Kit:

    • Explosion-proof enclosure (Ex d IIC T4)

    • Intrinsically safe sensors (Ex ia IIC)

  • IP66/67 Sealing: Full dust/water immersion protection

3. Smart Reject & Data Ecosystem

  • High-Speed Rejection:

    • Pneumatic pusher (0.3s response)

    • Robotic arm option (for >100kg bags)

  • IIoT Controller:

    • OPC UA/Modbus TCP ERP integration

    • Blockchain-enabled batch tracing

    • Predictive OEE analytics


Technical Specifications

ParameterStandard ModelATEX Model
Weighing Range50-2000kg50-1500kg
Accuracy±0.05% or ±0.1kg±0.1% or ±0.2kg
Speed40 bags/min35 bags/min
Min Bag Spacing500mm600mm
Conveyor Width800-1500mm800-1200mm
Power380V/50Hz, 2.5kW24VDC intrinsic safety
Data OutputTCP/IP, RS485, 4-20mAFiber-optic isolated
Dust Containment≤5mg/m3≤1mg/m3 (ISO 14644-1)

Sector-Specific Engineering

Mining & Cement

  • Abrasion Package: Tungsten-carbide impact plates

  • Shock Absorbers: 50kN hydraulic dampers

Chemical & Explosives

  • Anti-Static Kit: Conductive belt (<10? Ω)

  • Corrosion Resistance: Hastelloy load cells

Food & Grain

  • USDA/FDA Design: Hygienic easy-clean surfaces

  • Bird/Anti-Pest: Ultrasonic deterrent system


Intelligent Controller Features

10" Rugged HMI:

  • Real-time weight distribution mapping

  • Multi-lingual interface (EN/ES/FR/RU)

  • 500+ product recipe storage

AI-Powered Analytics:

  • Statistical process control (SPC) charts

  • Auto-adjusts filler settings via Modbus

  • Predictive drift alerts

Cybersecurity:

  • IEC 62443-3-3 certified

  • Hardware firewalls + encrypted data


Case Study: German Cement Plant

Challenge:

  • ±1.5kg variance in 50kg sacks causing $220K/yr giveaway

  • Load cell failures every 3 weeks
    Solution:

  • ATEX checkweigher with AI compensation + Hardox frame
    Results:
    ? ±0.15kg accuracy
    ? Zero load cell replacements in 18 months
    ? ROI in 5 months


Global Compliance & Value

Certifications:

  • OIML R76 Class III

  • ATEX 2014/34/EU (Zone 21)

  • NTEP Certificate 19-147

Cost-Saving Tech:

  • Self-Clearing Load Cells: Eliminate manual cleaning downtime

  • Energy Harvesting: Solar-powered controller option

Upgrade Ecosystem:

ModuleFunction
X-Ray ScannerCombines weight + foreign object detection
Moisture Analyzer±0.5% moisture measurement
Pallet TaringAuto-deducts pallet weight

Support & Service

24/7 Global War Room:

  • Remote diagnostics via satellite link

  • AR-guided calibration (HoloLens)

Critical Spares Network:

  • ATEX-certified load cells

  • Impact-resistant conveyor beds

  • Sealed servo motors
    Global delivery ≤48h from Shanghai/Houston/Johannesburg hubs


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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