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Pail Capper

Shanghai Guangzhi’s Pail Capper seals 5-30L buckets at 25/min. Servo torque control, anti-cross-threading & ATEX option. FDA/CE compliant for food/chemical sectors.

  • Brand: glzon
  • Model: GZM

Product Essence: Precision Closure for Industrial Pails

Shanghai Guangzhi Automation’s Pail Capper delivers ±1% torque accuracy for sealing 5-30L buckets containing chemicals, lubricants, and food products. Featuring servo-driven spindles, anti-cross-threading AI, and ATEX Zone 1 compliance, it achieves 25 pails/minute while eliminating leaks and ensuring UN/FDA packaging standards compliance.


Core Technology Innovations

1. Intelligent Torque Control

SystemTechnical Advantage
Servo SpindlesClosed-loop torque (±0.5 N·m)
Thread Guard? AIPrevents cross-threading (98% detection)
Cap Alignment VisionCorrects ±8° misalignment in 0.3s

2. Material-Specific Engineering

  • Corrosion Resistance:

    • 316L stainless steel contact parts

    • PTFE-coated jaws for acidic contents

  • Static Control:

    • Ionizing bars (<10? Ω surface resistance)

    • Grounding verification pre-capping

3. Zero-Leak Guarantee

  • Dual Seal Integrity:

    • Primary: Precision thread engagement

    • Secondary: Gasket compression control (±0.1mm)

  • Drip-Free Retraction:

    • Teflon-coated guide sleeves

    • Residual liquid recovery system


Technical Specifications

ParameterStandard ModelATEX Model
Pail Capacity5-30L5-20L
Lid Diameter?150-300mm?150-280mm
Throughput25 pails/min20 pails/min
Torque Range10-80 N·m (±1%)10-60 N·m (±1.5%)
Power380V/50Hz, 4.2kW24VDC intrinsic safety
Air Consumption90 L/min @ 0.6MPa70 L/min @ 0.5MPa
Leak Rate<0.005 mL/min (ASTM D4991)<0.005 mL/min
Footprint (L×W×H)2200×1500×2400mm2400×1500×2400mm

Industry-Specific Solutions

Chemical & Lubricants

  • ATEX Zone 1 option (Ex d IIC T4)

  • Nitrogen purge during capping

Food & Pharma

  • FDA 21 CFR compliant materials

  • CIP-ready design (IP69K)

Paints & Adhesives

  • Anti-skinning system for open pails

  • Vapor recovery hood


Smart Control System

10" HMI with Recipe Manager

  • Real-time dashboards:

    • Torque profile analytics

    • Lid defect detection rate

    • OEE performance tracking

  • 100+ preset recipes (e.g., UN-certified lids)

Safety & Compliance

  • SIL2 safety PLC with dual-hand operation

  • 21 CFR Part 11 data integrity

  • Auto-emergency retract (0.2s response)


Operational Impact

US Paint Manufacturer Case:

  • Reduced lid leakage from 4% to 0.001%

  • Achieved 20% faster line speeds

  • ROI in 9 months via waste reduction


Global Compliance & Upgrades

Certifications:

  • ATEX 2014/34/EU (Zone 1)

  • FDA 21 CFR 177.2600

  • CE EN 415-6

  • ISO 9001:2015

Upgrade Modules:

ModuleFunction
Inline Leak TesterVacuum decay test (≤0.005 mL/min)
UV-C SterilizationPre-capping decontamination
Robotic HandlingAuto pail loading/unloading
AR CalibrationHoloLens-guided torque setup

Support & Service

24/7 Global Response:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Torque sensors

    • Sealing heads

    • Vision systems

  • Lifetime calibration support


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