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Precision Volumetric Filling System 0.5% Accuracy - Food/Pharma/Cosmetics Compatible

±0.5% volumetric filling for 1ml-20L containers. Servo piston/peristaltic options, CIP/SIP & material traceability. FDA/ISO 13485 compliant.

  • Brand: glzon
  • Model: GZM_30L

Product Essence: Micron-Level Accuracy for Critical Applications

Shanghai Guangzhi Automation’s Precision Volumetric Filler delivers ±0.5% dosing accuracy across 1ml to 20L containers – from vaccine vials to cosmetic jars. Featuring sanitary servo-piston/peristaltic pumps, real-time viscosity compensation, and GMP-compliant cleanability (Ra≤0.4μm), it achieves ISO Class 5 cleanroom compatibility while eliminating cross-contamination risks in pharma, cosmetics, and food sectors.

Precision Volumetric Filler


Core Technology Innovations

1. Intelligent Volume Control

Filling TechnologyAccuracyApplication
Servo Piston±0.5% (1-5000ml)Ointments/Suspensions (1-500,000 cP)
Peristaltic Pump±0.5% (0.1-100ml)Shear-sensitive biologics
Time-Pressure±0.8% (10-500ml)Low-viscosity liquids (1-100 cP)

2. Industry-Tailored Hygiene

  • Material Options:

    • Pharma: 316L electropolished (Ra≤0.4μm) + SIP

    • Cosmetics: Gold-plated contacts for pigment integrity

    • Food: USDA UHMW-PE + anti-microbial coating

  • Zero Dead Leg Design:

    • Self-draining angles >3° (ASME BPE-2019)

    • Tri-clamp connections

3. Smart Fluid Management

  • Auto Viscosity Sensing:

    • Adjusts fill speed (0.1-1.0 m/s)

    • Prevents splashing/foaming

  • Loss-Free Transfer:

    • Residual fluid ≤0.05ml per cycle

    • Anti-drip ceramic nozzles


Technical Specifications

ParameterPharma ModelCosmetic Model
Filling Range0.1ml-5L (±0.5%)5ml-20L (±0.5%)
Throughput300 vials/min (2ml)60 jars/min (500ml)
Viscosity Range1-500,000 cP1-100,000 cP
Material Contact316L EP + PTFE316L + Gold plating
CleanabilitySIP @ 121°C/30 minCIP @ 80°C/20 min
Power110-240VAC, 1.2kW220V/50Hz, 2.2kW
Accuracy±0.5% (gravimetric verified)Same
Footprint (L×W×H)1500×900×1800mm1800×1100×2000mm

Sector-Specific Engineering

Pharmaceuticals

  • Aseptic Barrier: ISO Class 5 isolator option

  • Data Integrity: 21 CFR Part 11 audit trail

Cosmetics

  • Pigment Protection: Light-blocking filling chamber

  • Anti-Oxidation: Nitrogen blanket (O?<0.1%)

Food & Beverage

  • Allergen Control: Auto-purge sequencing

  • USDA Seal: No animal-derived components


Smart Control Ecosystem

10" GMP HMI with Recipe Cloud

  • Formula Management:

    • 500+ presets (e.g., serums, suspensions, syrups)

    • Auto-adjusts for density/temperature

  • Real-Time OEE Dashboard:

    • Fill accuracy heatmap

    • Downtime root cause analysis

    • Material consumption tracking

  • Blockchain Traceability:

    • Raw material batch to fill volume

Industry 4.0 Integration

  • OPC UA/MQTT to MES/SCADA

  • Predictive maintenance alerts:

    • Seal wear index

    • Pump performance drift

  • Remote validation protocols


Operational Impact

Swiss Pharma + French Cosmetic Dual Case:

  • Vaccine Vial Filling: Achieved ±0.3% accuracy (vs. USP <698> requirement)

  • Luxury Serum Filling: Reduced product loss by €180K/year

  • ROI in 7 months


Global Compliance & Upgrades

Certifications:

  • FDA 21 CFR 210/211

  • EU GMP Annex 1

  • ISO 13485:2016

  • NSF/ANSI 49 (Class II biosafety)

Advanced Modules:

ModuleFunction
In-line Checkweigher±0.1g real-time feedback
Vision InspectionFill level/particulate detection (5μm)
Nitrogen SpargingDissolved O? <0.05ppm
AR CalibrationHoloLens-guided volume verification

Support & Service

24/7 Global Life Science Support:

  • Remote diagnostics via validated VPN

  • Critical Spares Dispatch ≤48h:

    • Peristaltic tubing

    • Piston seals

    • HEPA filters (ISO 14644)

  • Validation Packages:

    • IQ/OQ/PQ documentation

    • 3D particle mapping reports


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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