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Robot filler

Shanghai Guangzhi’s robotic filler achieves ±0.1% accuracy for 1ml-1000L containers. 6-axis adaptive filling, CIP/SIP ready & FDA-compliant. 50% faster changeovers.

  • Brand: glzon
  • Model: GZM

Product Essence: Precision Unleashed Through Adaptive Robotics

Shanghai Guangzhi Automation’s Robotic Filling System redefines production agility – delivering ±0.1% volumetric accuracy across 1ml to 1000L containers with a single 6-axis robot. Integrating AI-driven viscosity adaptation, contactless filling technology, and GMP-compliant clean-in-place (CIP) systems, it achieves 50% faster changeovers while handling products from vaccines to viscous adhesives in food, pharma, and chemical operations.


Core Technological Superiority

1. Intelligent Motion Platform

TechnologyPerformance
6-Axis Collaborative RobotISO 9283 Path Accuracy: ±0.05mm
Adaptive End-EffectorsTool-free change <90s (vials to IBCs)
Vision-Guided Filling3D container mapping (±0.1mm)
Non-Contact FillingElectrostatic drop control (±1 droplet)

2. Precision Fluid Handling

  • Smart Viscosity Control:

    • Real-time adjustment (1-500,000 cP)

    • Shear rate compensation (10-10,000 s?1)

  • Loss-Free Transfer:

    • Peristaltic/piston/solenoid hybrid system

    • Residual fluid ≤0.05ml per cycle

3. Sanitary Industrial Design

  • EHEDG EL Class I:

    • Ra ≤0.4μm 316L surfaces

    • Self-draining slopes (3°)

  • Zero Cross-Contamination:

    • Isolated CIP circuits per product line

    • Steam-in-place (SIP) validation


Technical Specifications

ParameterPharma ModelIndustrial Model
Filling Range1ml-20L (±0.1%)100ml-1000L (±0.15%)
Throughput3000 units/hour (10ml vials)60 IBCs/hour
Viscosity Range1-50,000 cP1-500,000 cP
Container TypesVials/Bottles/BagsPails/Drum/IBCs
Changeover Time<5 min (product/formula)<10 min
Accuracy±0.1% (gravimetric)±0.15% (volumetric)
Power400V/50Hz, 6.8kW480V/60Hz, 11.2kW
CleanabilitySIP/CIP <15 min (ISO 13408)Washdown IP69K
Footprint (L×W)3500×2800mm4200×3200mm

Industry-Optimized Performance

Pharmaceuticals

  • Aseptic Filling: ISO Class 5 enclosure option

  • Vial/Pre-Syringe Handling: Delta robot sub-system

  • Data Integrity: 21 CFR Part 11 compliance

Food & Beverage

  • Variable Foam Control: Pulsed pressure filling

  • Allergen Management: Auto-purge sequencing

  • USDA/FDA Materials: EC1935/2004 compliant

Chemicals

  • ATEX Zone 1: Ex d IIC T4 pressurized cells

  • Solvent Recovery: 99.9% vapor capture


Smart Control Ecosystem

Centralized HMI with AI Copilot

  • Adaptive Recipe Engine:

    • 500+ formula presets

    • Auto-viscosity learning

  • Real-Time Analytics:

    • OEE dashboard (uptime/yield/quality)

    • Predictive nozzle clog alerts

  • Blockchain Integration:

    • Batch genealogy from raw material to fill

Industry 4.0 Connectivity

  • OPC UA/MQTT to MES/SCADA

  • Digital twin synchronization

  • Remote firmware updates


Operational Impact

German Vaccine Producer Case:

  • Reduced changeover time from 45 to 4 minutes

  • Achieved ±0.08% fill accuracy for 2ml vials

  • ROI in 11 months via 30% yield increase


Global Compliance & Upgrades

Certifications:

  • FDA 21 CFR Part 210/211

  • EU GMP Annex 1

  • ISO 9001:2015

  • ATEX 2014/34/EU (Option)

Advanced Modules:

ModuleFunction
In-Line Checkweigher±0.05g real-time feedback
Vision InspectionFill level/particulate detection
Nitrogen SpargingDissolved O? <0.1ppm
AR MaintenanceHoloLens-guided component replacement

Support & Service

24/7 Global Robotics Network:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Servo fill modules

    • Vision cameras

    • CIP spray balls

  • Lifetime calibration support


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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