Semi Automatic 1000L IBC Motor Oil Weighing Filling Machine
Semi-auto IBC filler for 1000L motor oil. ±0.1% weighing accuracy, heated flow path & anti-static design. 12 fills/hour. API/ISO compliant.
- Brand: glzon
- Model: GZM_1000L
Semi-auto IBC filler for 1000L motor oil. ±0.1% weighing accuracy, heated flow path & anti-static design. 12 fills/hour. API/ISO compliant.
Shanghai Guangzhi Automation’s Semi-Automatic IBC Filler delivers ±0.1% gravimetric accuracy for filling 1000L IBC totes with ISO VG 32-680 engine oils. Combining heated viscosity control (40-60°C), servo-driven piston filling, and anti-static safety systems, it achieves 12 fills/hour while eliminating air entrainment and ensuring API/SAE compliance.
1. Intelligent Viscosity Management
System | Technical Advantage |
---|---|
Heated Flow Path | Jacketed pipes & hopper (40-60°C ±1°C) |
Servo Piston Filling | Adjusts speed for 50-50,000 cP |
Vacuum Degassing | Reduces air entrainment by 95% |
Density Compensation | Auto-adjusts for temperature (±0.5 kg/m3) |
2. Precision Weighing Performance
Multi-Cell Load System:
4× OIML R60 Class 0.5 load cells (±0.05%)
Auto-tare for IBC weight variations (±2kg)
Drip-Free Shutoff:
Double-seal needle valve
Residual oil ≤5ml
3. Industrial Reliability
Anti-Static Design:
Conductive hoses (<10? Ω)
Auto-grounding verification (<10Ω)
Heavy-Duty Construction:
Hardox 450 wear plates
IP65-rated electronics
Parameter | Standard Model | High-Viscosity Model |
---|---|---|
Filling Range | 500-1000L (±0.1%) | 500-1000L (±0.15%) |
Oil Viscosity | ISO VG 32-460 | ISO VG 150-680 |
Throughput | 12 fills/hour | 10 fills/hour |
Heating Power | 6kW (40-60°C) | 8kW (50-80°C) |
Power Supply | 380V/50Hz, 5.5kW | 380V/50Hz, 7.2kW |
Air Consumption | 90 L/min @ 0.6MPa | 100 L/min @ 0.6MPa |
Accuracy | ±0.1% of setpoint | ±0.15% of setpoint |
Footprint (L×W×H) | 3200×2000×2800mm | 3200×2000×2800mm |
Challenge | Guangzhi Solution |
---|---|
Foaming | Low-pressure filling + vacuum degassing |
Cold Weather Pouring | Heated nozzles (60°C) |
Additive Separation | In-line static mixer |
Static Ignition Risk | Conductive filters + grounding alarms |
10" HMI with Oil Formulation Library
Real-Time Monitoring:
Viscosity-temperature curve
Density compensation tracking
Fill accuracy analytics
Predictive Alerts:
Piston seal wear
Heater efficiency degradation
Safety & Compliance
Overfill Protection:
Dual redundant load cell cutoff
Emergency stop foot pedal
Data Logging:
Batch records (API 682 compliant)
Calibration history
German Lubricant Blender Case:
Reduced giveaway from 0.8% to 0.1%
Eliminated 100% foam-related underfills
ROI in 10 months via reduced rework
Certifications:
OIML R60 Class 0.5
API Standard 682 (Seals)
CE Machinery Directive
ISO 9001:2015
Critical Options:
Module | Function |
---|---|
Inline Viscometer | Real-time viscosity (±2 cP) |
Nitrogen Blanketing | O? <0.1% for synthetic oils |
Robotic Tote Handling | Auto-positioning for ergonomics |
AR Maintenance Guide | HoloLens-assisted seal replacement |
24/7 Lubricant Sector Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Heated nozzles
Load cells
Piston seals
Oil Adhesion Optimization:
Surface tension testing
Drip prevention protocols
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021