Explosion-proof drum filler for 200L acidic chemicals. ±0.2% gravimetric accuracy, Hastelloy C276 flow path & dual vapor control. ATEX Zone 1 certified.
Shanghai Guangzhi Automation’s ATEX-Certified Drum Filler masters 200L acidic chemical filling (HCl, H?SO?, HNO?) with ±0.2% gravimetric accuracy. Featuring Hastelloy C276 fluid path, dual-seal vapor recovery, and SIL3 safety controls, it enables one-operator safe handling in Zone 1 environments while achieving 12 drums/hour throughput.
1. Military-Grade Corrosion Defense
| Component | Material/Technology |
|---|---|
| Fluid Contact Path | Hastelloy C276 (HCl≤37%, H?SO?≤98%) |
| Seals & Gaskets | Kalrez? 6375 + PTFE Encapsulation |
| Frame | FRP-PVDF Composite (UV/acid splash proof) |
2. Explosion-Proof Safety Ecosystem
ATEX Zone 1 Certified:
Ex d IIC T4 pressurized control panel
Intrinsically safe sensors (Ex ia)
Triple Hazard Control:
Static Dissipation: Conductive hoses (<10? Ω) + auto-grounding verification
Vapor Containment: Dual-seal filling head + nitrogen purge (≥99.7% capture)
Emergency Response: 0.5s auto-shutdown on fault detection
3. Operator-Centric Safety
Ergonomic Design:
Height-adjustable nozzle (800-1200mm)
Counterbalanced arm (≤10N force)
Real-Time Monitoring:
Acid mist sensors (≥1ppm alarm)
Grounding continuity verification (<10Ω)
| Parameter | Specification |
|---|---|
| Filling Range | 50-200L (±0.2%) |
| Flow Rate | 40-150 L/min |
| Acid Compatibility | HCl≤37%, H?SO?≤98%, HNO?≤68% |
| Vapor Recovery | ≥99.7% (EPA Method 21) |
| Power | 24VDC intrinsic safety |
| Air Supply | 0.6MPa @ 80L/min |
| Safety Response Time | 0.5s (leak/shutdown) |
| Footprint (L×W×H) | 2200×1200×2500mm |
| Chemical | Specialized Feature |
|---|---|
| Hydrochloric Acid | Ceramic-lined hoses |
| Sulfuric Acid | Borosilicate sight glasses |
| Nitric Acid | Titanium load cells |
| Mixed Acids | PTFE diaphragm valves |
10" ATEX HMI (Ex de IIC T6)
Real-time dashboards:
Vapor concentration (ppm)
Fill accuracy analytics
Grounding status
Predictive alerts:
Seal degradation monitoring
Corrosion rate forecasting
Safety Interlocks (SIL3)
Auto-shutdown triggers:
Vapor >10% LEL
Grounding fault
Container misalignment
Emergency scrubber activation
German Chemical Plant Case:
Eliminated HCl filling spills & vapor exposure
Achieved VOC emissions <5ppm
ROI in 9 months via zero leaks
Certifications:
ATEX 2014/34/EU (Zone 1)
IECEx IEC 60079-0
OECD GLP Compliance
ISO 80079-36
Critical Upgrades:
| Module | Function |
|---|---|
| Acid Mist Scrubber | Neutralizes fugitive vapors |
| Robotic Lid Handler | Auto-sealing with torque control |
| AR Safety Glasses | Real-time hazard alerts in field of view |
| Blockchain Batch Log | Immutable compliance records |
24/7 Hazardous Response:
Remote diagnostics via VPN-secured IIoT
Critical Spares Dispatch ≤72h:
Hastelloy nozzles
Kalrez seal kits
Ex-proof sensors
Acid resistance validation testing
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
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in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
