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Ton bag packaging machine

Automatic ton bag filler for 500-2000kg bulk materials. ±0.2% weighing accuracy, dust containment & auto spout sealing. 15 bags/hour. Ideal for cement/chemicals/minerals.

  • Brand: glzon
  • Model: GZM-50V

Product Essence: Mega-Scale Precision Packaging

Shanghai Guangzhi Automation’s Ton Bag Filler masters 500-2000kg bulk material packaging with ±0.2% gravimetric accuracy. Engineered for cement, minerals, polymers, and chemicals, it features dual-load cell weighing, closed-loop dust containment, and robotic spout handling, achieving 15 bags/hour while reducing material loss by 99% and ensuring OSHA/ATEX compliance.


Core Technology Innovations

1. Heavy-Duty Precision Weighing

SystemTechnical Advantage
Dual Load CellsOIML R60 Class III (±0.1%)
Loss-in-Weight ControlReal-time flow compensation (±0.2%)
Shock AbsorptionHydraulic dampers (50G impact)
Auto Tare±1kg bag weight deduction

2. Industrial Dust Containment

  • Triple-Seal System:

    • Telescopic spout with inflatable seal

    • Negative pressure hood (≤5mg/m3 dust)

    • HEPA filtration (99.99% @ 0.3μm)

  • Explosion Protection:

    • ATEX Zone 21 option (Ex t IIIC)

    • Nitrogen inerting for combustible dusts

3. Automated FIBC Handling

ProcessTechnology
Bag PositioningLaser-guided AGV pallet
Spout OpeningRobotic arm + vacuum gripper
Filling ControlAuto-stop at 95% → dribble fill
SealingHeat seal / sewing / spout lock options

Technical Specifications

ParameterStandard ModelHazardous Zone Model
Capacity500-2000kg (±0.2%)500-1500kg (±0.3%)
Throughput15 bags/hour12 bags/hour
Bag Size90×90×200cm90×90×200cm
Material Density0.3-2.5 g/cm30.3-2.0 g/cm3
Dust Emission≤5 mg/m3≤1 mg/m3 (ATEX)
Power380V/50Hz, 11kW380V/50Hz, 9.5kW
Air Consumption300 L/min @ 0.7MPa250 L/min @ 0.7MPa
N? Consumption-20 L/min @ 4bar
Footprint (L×W×H)6000×4000×6500mm6500×4000×7000mm

Industry-Specific Engineering

MaterialGuangzhi Solution
Cement/PowderAnti-bridging vibrators + fluidizing pads
Plastic PelletsLow-shear auger (shear <200 s?1)
Metal PowdersExplosion venting + static control
Food GranulesIP69K washdown + USDA materials

Smart Control Ecosystem

15" HMI with IoT Dashboard

  • Real-Time Monitoring:

    • Fill accuracy SPC chart

    • Dust concentration alarms

    • Bag tension force analytics

  • Predictive Maintenance:

    • Conveyor belt wear index

    • Filter differential pressure

Industry 4.0 Integration

  • OPC UA to WMS/ERP (SAP integration)

  • Blockchain traceability:

    • Batch number → bag serial number

  • Remote calibration via AR glasses


Operational Impact

German Cement Plant Case:

  • Reduced material loss from 1.2% to 0.05%

  • Eliminated $250k/year dust cleanup costs

  • ROI in 14 months via automation savings


Global Compliance & Upgrades

Certifications:

  • CE EN 61496-1 (Safety)

  • OIML R60 Class III

  • ATEX 2014/34/EU (Zone 21)

  • FDA 21 CFR 177.2600 (Food option)

Critical Upgrades:

ModuleFunction
AGV IntegrationAuto transport to warehouse
X-Ray InspectionDetects lumps/contaminants (≥5mm)
Bag CompressionReduces volume by 30%
Carbon Footprint TrackerISO 14067 compliance reporting

Support & Service

24/7 Heavy Industry Support:

  • Remote diagnostics via 5G IIoT

  • Critical Spares Dispatch ≤72h:

    • Load cells (up to 5t capacity)

    • Inflatable seals

    • HEPA filter modules

  • On-Site Optimization:

    • Material flow testing

    • Dust emission validation


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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