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Valve Bag Cement Packaging Unit for Gypsum, Mortar, and Cement

Shanghai Guangzhi’s Valve Bag Packer achieves ±0.5% filling accuracy for 25-50kg cement/gypsum/mortar at 12 bags/min. CE/ATEX-compliant with auto-sealing & robotic handling.

  • Brand: glzon
  • Model: GZM-50V

Product Overview: Closed-Loop Precision Filling

Shanghai Guangzhi Automation's Valve Bag Cement Packaging Unit revolutionizes high-volume packing of cement, gypsum, and dry mortar into 25-50kg valve bags. Integrating hermetic filling (±0.5% accuracy), ATEX-grade dust suppression, and robotic bag handling, it delivers 10-12 bags/minute while eliminating 99.8% of airborne particulates.

Valve Bag Cement Packing Machine


Core Technological Advantages

1. Hermetic Valve Bag Filling

  • Zero-Dust Technology: Sealed filling head with inflatable collar creates airtight connection to bag valve.

  • ±0.5% Gravimetric Accuracy: Triple-load-cell system with anti-segregation vibration for uniform powder density.

2. Smart Automation

  • Robotic Bag Placement: 6-axis robot picks/positions bags; OCR verifies pre-printed valve alignment (±1mm tolerance).

  • Auto-Pilot Injection?: Compressed-air injection system fills 50kg bags in 3.5 seconds.

3. Industrial-Grade Resilience

  • Abrasion-Resistant Construction:

    • Hardox 500 wear plates at filling nozzles (3x longer lifespan)

    • Tungsten-carbide coating for screw conveyors

  • IP66 Protection: Full dust/water resistance for harsh plant environments.

4. Production Intelligence

  • IoT Data Logging: Real-time OEE tracking via Modbus TCP; cloud-based production reports.

  • Self-Diagnosis HMI: 10" touchscreen with fault prediction algorithms.


Technical Specifications

ParameterSpecification
Bag Weight Range25-50kg (adjustable)
Max Throughput12 bags/minute
Filling Accuracy±0.5%
Material ViscosityUp to 15,000 cP (mortar additives)
Dust Emission≤1mg/m3 (ISO 21501-4 compliant)
Valve CompatibilitySpout types: 35-75mm ?
Power380V/50Hz, 18kW
Air Consumption150 L/min @ 0.7MPa
Footprint (L×W×H)4500×2800×3800mm

Material-Specific Innovations

MaterialFilling SolutionDust Control
CementAnti-segregation vibration tableVortex air curtain + pulse-jet filter
GypsumPre-breaker hopper (anti-caking)Negative-pressure suction hood
MortarHigh-torque ribbon mixer inlineBag-shaking dust recovery

Operational Efficiency

Case Study: UAE Cement Plant

  • Challenge: 6.8% material loss + manual bag handling bottleneck

  • Solution: Integrated valve bag line with robotic palletizing

  • Results:

    • 99.2% material utilization

    • Zero manual handling injuries

    • ROI in 11 months


Certifications & Customization

  • Global Compliance: CE, ATEX Directive 2014/34/EU, ISO 50001

  • Critical Upgrades:

    OptionTechnical Benefit
    Explosion-Proof KitZone 21 compliance for combustible dusts
    Bag-on-Conveyor System1500 bags/hour continuous output
    Moisture Analyzer Probe±0.3% real-time moisture control
  • Support:

    • 24/7 remote diagnostics with AR guidance

    • Critical spare parts (filling heads/sensors) global dispatch ≤72h


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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