Automated IBC Filling Lines - Custom Solutions for Drums, Totes & Bulk Containers
Overview
Engineered for high-throughput industrial environments, our automated IBC filling lines deliver precision, speed, and safety for bulk chemical, pharmaceutical, food, and petrochemical operations. Designed to handle drums (200L), totes (1,000L), IBCs (1,000L+), and custom bulk containers, these systems integrate cutting-edge automation with robust safety features to optimize efficiency and compliance.
Key Features
Fully Automated Workflow
Robotic Handling: Integrated palletizing, depalletizing, and container positioning via collaborative robots or gantry systems.
PLC Control: Centralized programmable logic controllers manage filling, capping, and labeling processes.
Batch Consistency: Recipe-driven operation with HMI touchscreens for repeatable accuracy (±0.2% by weight/volume).
High-Speed Filling
Modular Nozzles: Adjustable for liquids, pastes, or viscous products (flow rates up to 150 L/min).
Inert Gas Purge: Nitrogen or argon blanketing to prevent oxidation or foaming during fills.
Drip-Free Technology: Anti-splash nozzles and vacuum breakers to minimize product loss and contamination.
Safety Integration
ATEX/IECEx Compliance: Explosion-proof design for hazardous environments (Zone 1/21).
Static Dissipation: Grounding systems and intrinsically safe sensors to eliminate spark risks.
Spill Containment: Integrated drip trays and automated shutoff valves for leak prevention.
Customizable Options
Container Compatibility: Adaptable to IBCs, drums, totes, and custom bulk vessels with quick-change nozzle modules.
Weighing Systems: Inline checkweighers for real-time batch verification.
Labeling & Tracking: Barcode scanners, RFID tagging, and batch/expiry printing for traceability.
Environmental Protection
Vapor Extraction: Fume hoods and carbon filters to capture volatile emissions.
Chemical-Resistant Construction: 316L stainless steel, Hastelloy, or PTFE coatings for corrosion resistance.
Applications
Chemicals: Acids, solvents, resins, and hazardous formulations.
Petrochemicals: Lubricants, oils, biofuels, and petroleum derivatives.
Pharmaceuticals: APIs, sterile liquids, and controlled-dose filling.
Food & Beverage: Syrups, edible oils, and bulk food additives.
Industrial Goods: Adhesives, sealants, and heavy-duty greases.
Optional Enhancements
Vision Systems: Cameras for container alignment and defect detection.
Conveyor Networks: Automated infeed/outfeed with diverters and accumulators.
Data Logging: SCADA integration for real-time monitoring and compliance reporting.
Capping Machines: Servo-driven tamper-evident or pressure-sealed closures.
Cleanroom Compatibility: ISO Class 5–7 options for sterile or aseptic environments.
Benefits
Efficiency: High-speed filling (up to 60 containers/hour) with minimal downtime.
Safety: Full compliance with OSHA, EPA, and global hazardous material regulations.
Flexibility: Scalable designs for small batches or mass production.
ROI: Reduced labor costs, product waste, and risk of operator error.
Customization: Tailored solutions for unique chemistries, container types, or industry requirements.
Why Choose Our Systems?
Our automated IBC filling lines combine precision engineering with adaptive technology to meet the demands of modern industrial operations. Whether you need to process corrosive chemicals, viscous liquids, or sterile pharmaceuticals, these systems offer a reliable, scalable, and compliant solution—backed by expert support and lifetime service.
Ready to optimize your bulk filling operations? Contact us today to discuss your specific needs and explore custom configurations!
Immediate Order:
Website: http://www.xtsy120.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
