Heavy-Duty Chemical Filling Machines: IBC, Drum & Tote Systems for Industrial Use

Overview

Designed for rigorous industrial environments, our heavy-duty chemical filling machines provide precise, reliable, and safe solutions for handling corrosive, hazardous, or high-viscosity chemicals. Compatible with IBCs (1,000L), drums (200L), and totes (1,000L), these systems ensure efficient workflows while prioritizing operator safety and environmental compliance.

Key Features

Robust Construction

• Built with 316L stainless steel, Hastelloy, or PTFE coatings to resist corrosion from aggressive chemicals.

• Explosion-proof (ATEX/IECEx) certification for safe use in volatile atmospheres.

• Heavy-duty frames and wear-resistant components for longevity in demanding conditions.

Precision Filling

• Accuracy of ±0.5% by weight or volume, with advanced load cells or flow meters.

• Adjustable flow rates (1–120 L/min) to accommodate liquids, pastes, or viscous products.

• Drip-free nozzles and splash-proof designs to minimize spills and cross-contamination.

Integrated Safety

• Static dissipation systems and grounding protocols to eliminate spark risks.

• Spill containment trays and catchment pans for leak protection.

• Optional nitrogen blanketing or fume extraction arms to manage volatile fumes.

Automation & Control

• Touchscreen HMI interface for recipe storage, real-time monitoring, and parameter adjustments.

• PLC compatibility for seamless integration into automated production lines.

• IoT-enabled remote diagnostics (optional) for predictive maintenance.

Versatility

• Supports IBCs, drums, totes, and intermediate bulk containers with customizable nozzle options.

• Inert gas purge capabilities to maintain product stability during filling.

• Compliance with OSHA, EPA, and global hazardous material handling standards.

Applications

• Chemicals: Acids, solvents, adhesives, and specialty formulations.

• Petrochemicals: Fuels, oils, biodiesel, and petrochemical blends.

• Pharmaceuticals: APIs, excipients, and liquid medications.

• Food & Beverage: Edible oils, syrups, and food-grade additives.

• Industrial Lubricants: Engine oils, greases, and heavy-duty lubricants.

Optional Enhancements

• Conveyor systems for automated container loading/unloading.

• Inline weighing scales for batch verification.

• Barcode/batch labeling machines for traceability.

• Vapor extraction arms for fume capture.

• Automated capping modules for tamper-evident sealing.

Benefits

1. Durability: Withstands harsh industrial conditions and corrosive chemistries.

2. Safety: Explosion-proof design, static control, and spill prevention protect operations and personnel.

3. Flexibility: Adaptable to diverse chemistries, container sizes, and automation requirements.

4. Compliance: Ensures adherence to global safety and environmental regulations.

5. Scalability: Suitable for small-scale or large-scale industrial applications.

Why Choose These Systems?

Engineered for precision, safety, and reliability, these heavy-duty filling machines deliver consistent performance in the most challenging industrial settings. Whether handling corrosive acids, volatile solvents, or viscous oils, they offer a robust, customizable solution to streamline your filling processes while ensuring regulatory compliance and operator safety.

Contact Us to discuss your specific needs and explore customized configurations!

Immediate Order:

Website: http://www.xtsy120.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com